Warning: motor phase may be disconnected
jafido last edited by
Let me describe the whole story. A Duet 2 Wifi with defective motor driver 1 has appeared in my hands. The driver was really hot even when the printer was idling. There was no reaction when I tried to command it too. I remapped the Y driver to physical driver 4 by M584 X0 Y4 Z2 E3 command to be sure that it works before physical removal of this driver.
Now the driver is desoldered and short-to-ground error on driver 1 appeared. I added M569 P1 R-1 gcode to the config.g file to suppress that error messages and tried G28. Since that time I am receiving warning about motor phases of all 3 motion motors and the motors are not moving at all. I haven't changed wiring of the motors since initial crimping but I've double check phases order and it looks correct.
; Configuration file for Duet WiFi (firmware version 3) ; executed by the firmware on start-up ; ; generated by RepRapFirmware Configuration Tool v3.1.3 on Thu Jul 02 2020 00:17:06 GMT+0200 (Central European Summer Time) ; General preferences G90 ; send absolute coordinates... M83 ; ...but relative extruder moves M550 P"Kossel" ; set printer name M665 R120 L264 B115 H250 ; Set delta radius, diagonal rod length, printable radius and homed height M666 X0 Y0 Z0 ; put your endstop adjustments here, or let auto calibration find them ; Network M552 S1 ; enable network M586 P0 S1 ; enable HTTP M586 P1 S0 ; disable FTP M586 P2 S0 ; disable Telnet ; Drives M569 P0 S1 ; physical drive 0 goes forwards M569 P1 R-1 ; physical drive 1 is always disabled and is not monitored M569 P2 S1 ; physical drive 2 goes forwards M569 P3 S1 ; physical drive 3 goes forwards M569 P4 S1 ; physical drive 4 goes forwards M584 X0 Y4 Z2 E3 ; set driver mapping M350 X16 Y16 Z16 E16 I1 ; configure microstepping with interpolation M92 X80.00 Y80.00 Z80.00 E663.00 ; set steps per mm M566 X1200.00 Y1200.00 Z1200.00 E1200.00 ; set maximum instantaneous speed changes (mm/min) M203 X18000.00 Y18000.00 Z18000.00 E1200.00 ; set maximum speeds (mm/min) M201 X1000.00 Y1000.00 Z1000.00 E1000.00 ; set accelerations (mm/s^2) M906 X2000 Y2000 Z2000 E800 I30 ; set motor currents (mA) and motor idle factor in per cent M84 S30 ; Set idle timeout ; Axis Limits M208 Z0 S1 ; set minimum Z ; Endstops M574 X2 S1 P"xstop" ; configure active-high endstop for high end on X via pin xstop M574 Y2 S1 P"ystop" ; configure active-high endstop for high end on Y via pin ystop M574 Z2 S1 P"zstop" ; configure active-high endstop for high end on Z via pin zstop ; Z-Probe M558 P0 H5 F120 T6000 ; disable Z probe but set dive height, probe speed and travel speed M557 R115 S20 ; define mesh grid ; Heaters M308 S0 P"bedtemp" Y"thermistor" R4700 T100000 B3950 ; configure sensor 0 as thermistor on pin bedtemp e.g. B4092 M950 H0 C"bedheat" T0 ; create bed heater output on bedheat and map it to sensor 0 M307 H0 B0 S1.00 ; disable bang-bang mode for the bed heater and set PWM limit M140 H0 ; map heated bed to heater 0 M143 H0 S110 ; set temperature limit for heater 0 to 110C M308 S1 P"e0temp" Y"pt1000" R4700 ; configure sensor 1 as PT1000 on pin e0temp M950 H1 C"e0heat" T1 ; create nozzle heater output on e0heat and map it to sensor 1 M307 H1 B0 S1.00 ; disable bang-bang mode for heater and set PWM limit ; Fans M950 F0 C"fan0" Q500 ; create fan 0 on pin fan0 and set its frequency M106 P0 S0 H-1 ; set fan 0 value. Thermostatic control is turned off M950 F1 C"fan1" Q500 ; create fan 1 on pin fan1 and set its frequency M106 P1 S1 H1 T50 ; set fan 1 value. Thermostatic control is turned on ; Tools M563 P0 S"Extruder" D0 H1 F0 ; define tool 0 G10 P0 X0 Y0 Z0 ; set tool 0 axis offsets G10 P0 R0 S0 ; set initial tool 0 active and standby temperatures to 0C ; Custom settings are not defined T0 ; select first tool
FIRMWARE_NAME: RepRapFirmware for Duet 2 WiFi/Ethernet FIRMWARE_VERSION: 3.1.1 ELECTRONICS: Duet WiFi 1.02 or later FIRMWARE_DATE: 2020-05-19b2
=== Diagnostics === RepRapFirmware for Duet 2 WiFi/Ethernet version 3.1.1 running on Duet WiFi 1.02 or later Board ID: 08DJM-956GL-M43T0-6J1F6-3S46Q-TV5UR Used output buffers: 3 of 24 (11 max) === RTOS === Static ram: 27980 Dynamic ram: 93108 of which 64 recycled Exception stack ram used: 472 Never used ram: 9448 Tasks: NETWORK(ready,364) HEAT(blocked,1224) MAIN(running,1880) IDLE(ready,80) Owned mutexes: WiFi(NETWORK) === Platform === Last reset 00:42:18 ago, cause: software Last software reset at 2020-07-12 15:08, reason: User, spinning module GCodes, available RAM 9448 bytes (slot 3) Software reset code 0x0003 HFSR 0x00000000 CFSR 0x00000000 ICSR 0x0041f000 BFAR 0xe000ed38 SP 0xffffffff Task MAIN Error status: 0 MCU temperature: min 26.4, current 28.4, max 28.9 Supply voltage: min 23.8, current 23.9, max 24.0, under voltage events: 0, over voltage events: 0, power good: yes Driver 0: standstill, SG min/max not available Driver 1: temperature-shutdown! short-to-ground standstill, SG min/max not available Driver 2: standstill, SG min/max not available Driver 3: standstill, SG min/max not available Driver 4: standstill, SG min/max not available Date/time: 2020-07-12 15:50:57 Cache data hit count 2576932335 Slowest loop: 29.63ms; fastest: 0.31ms I2C nak errors 0, send timeouts 0, receive timeouts 0, finishTimeouts 0, resets 0 === Storage === Free file entries: 10 SD card 0 detected, interface speed: 20.0MBytes/sec SD card longest read time 2.3ms, write time 6.6ms, max retries 0 === Move === Hiccups: 0(0), FreeDm: 169, MinFreeDm: 166, MaxWait: 55780ms Bed compensation in use: none, comp offset 0.000 === MainDDARing === Scheduled moves: 3, completed moves: 3, StepErrors: 0, LaErrors: 0, Underruns: 0, 0 CDDA state: -1 === AuxDDARing === Scheduled moves: 0, completed moves: 0, StepErrors: 0, LaErrors: 0, Underruns: 0, 0 CDDA state: -1 === Heat === Bed heaters = 0 -1 -1 -1, chamberHeaters = -1 -1 -1 -1 Heater 1 is on, I-accum = 0.0 === GCodes === Segments left: 0 Movement lock held by null HTTP is idle in state(s) 0 Telnet is idle in state(s) 0 File is idle in state(s) 0 USB is idle in state(s) 0 Aux is idle in state(s) 0 Trigger is idle in state(s) 0 Queue is idle in state(s) 0 Daemon is idle in state(s) 0 Autopause is idle in state(s) 0 Code queue is empty. === Network === Slowest loop: 86.83ms; fastest: 0.00ms Responder states: HTTP(0) HTTP(0) HTTP(0) HTTP(0) FTP(0) Telnet(0), 0 sessions HTTP sessions: 1 of 8 - WiFi - Network state is active WiFi module is connected to access point Failed messages: pending 0, notready 0, noresp 0 WiFi firmware version 1.23 WiFi MAC address 8c:aa:b5:d5:66:5d WiFi Vcc 3.43, reset reason Unknown WiFi flash size 4194304, free heap 23168 WiFi IP address 192.168.1.184 WiFi signal strength -61dBm, reconnections 0, sleep mode modem Socket states: 0 0 0 0 0 0 0 0
I am running out of ideas what can be wrong but it should be working at least based on threads:
bearer last edited by
Now the driver is desoldered and short-to-ground error on driver 1 appeared. I added M569 P1 R-1 gcode to the config.g file to suppress that error messages and tried G28. Since that time I am receiving warning about motor phases of all 3 motion motors
all 3, not all 4?
if you have a solder bridge on the pads of the removed driver it could affect the SPI bus causing all drivers to (seemingly) report errors
jafido last edited by jafido
Actually I believe that I've asked by G28 command just 3 drivers to do something and the 4th one is idling. Extruder driver doesn't perform any task within homing so I expect that this is a normal behaviour.
Including motor params marked by red color.
Warning: motor phase A may be disconnected reported by driver(s) 0 2 4 Warning: motor phase B may be disconnected reported by driver(s) 0 2 4
Frankly speaking there is no visible shorten pad anywhere on the board. That was my first guess when I've seen the issue.
bearer last edited by
just 3 drivers to do something and the 4th one is idling
i thought a spi issue would give the same error on all even if not idle, but I can't test it atm.
but if you turn on the hotend and extrude a tiny amount before trying homing you can see wheater or not it all drivers or all but E0