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    short-to-ground errors After Firmware upgrade/downgrade

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    • Johannundefined
      Johann
      last edited by Johann

      DuetWifi Board Version 1.2
      I haven't used my 3D printer in about 6 months. I was messing around with a LED laser module on my printer. Everything worked up to this point.

      I decided to load the 2.03 firmware. The WiFi module stopped working and when I connected via usb I got the following error:

      Error: short-to-ground reported by driver(s) 0 1 2 3
      [ERROR] Error: short-to-ground reported by driver(s) 0 1 2 3

      Error: over temperature shutdown reported by driver(s) 0 1 2 3
      [ERROR] Error: over temperature shutdown reported by driver(s) 0 1 2 3

      Regarding the WiFi, I have upgraded the DuetWiFiServer.bin with M997 S1 from the 2.03 zip package multiple times. After issuing a M552 S0 the wifi module remains disabled.

      I have even reflashed 2.02 (firmware and the wifi firmware) but no luck. And now back to 2.03 and now I'm completely lost.

      I have disconnected everything. The only two cables are the input voltage and the USB cable.

      SENDING:M122
      === Diagnostics ===
      RepRapFirmware for Duet 2 WiFi/Ethernet version 2.03 running on Duet WiFi 1.02 or later
      Board ID: 08DDM-9FAM2-LW4S4-6J9D2-3SN6P-K2VMY
      Used output buffers: 1 of 24 (11 max)
      === RTOS ===
      Static ram: 25680
      Dynamic ram: 93244 of which 816 recycled
      Exception stack ram used: 320
      Never used ram: 11012
      Tasks: NETWORK(ready,548) HEAT(blocked,1236) MAIN(running,3784) IDLE(ready,160)
      Owned mutexes:
      === Platform ===
      Last reset 00:03:26 ago, cause: reset button or watchdog
      Last software reset time unknown, reason: Heat task stuck, spinning module PrintMonitor, available RAM 10672 bytes (slot 3)
      Software reset code 0x00a9 HFSR 0x00000000 CFSR 0x00000000 ICSR 0x0041f80f BFAR 0xe000ed38 SP 0x20004afc Task 0x4e49414d
      Stack: 00424d21 0043f36e a1000000 00000000 00000000 3edb6db7 b7b4d800 3331bb4c 40000000 3f317200 b5ddea0e 388aa908 bb35fe81 3c4192f5 00000000 00000000 3f800000 00000000 00000000 60000010 0043f361 20002c14 20002c14
      Error status: 0
      [ERROR] Error status: 0

      Free file entries: 10
      SD card 0 detected, interface speed: 20.0MBytes/sec
      SD card longest block write time: 0.0ms, max retries 0
      MCU temperature: min 59.1, current 59.1, max 59.3
      Supply voltage: min 24.3, current 24.4, max 24.4, under voltage events: 0, over voltage events: 0, power good: yes
      Driver 0: temperature-shutdown! short-to-ground standstill, SG min/max not available
      Driver 1: temperature-shutdown! short-to-ground standstill, SG min/max not available
      Driver 2: temperature-shutdown! short-to-ground standstill, SG min/max not available
      Driver 3: temperature-shutdown! short-to-ground standstill, SG min/max not available
      Driver 4: standstill, SG min/max not available
      Date/time: 1970-01-01 00:00:00
      Cache data hit count 502180789
      Slowest loop: 0.17ms; fastest: 0.08ms
      I2C nak errors 0, send timeouts 0, receive timeouts 0, finishTimeouts 0, resets 0
      === Move ===
      Hiccups: 0, FreeDm: 169, MinFreeDm: 169, MaxWait: 0ms
      Bed compensation in use: none, comp offset 0.000
      === DDARing ===
      Scheduled moves: 0, completed moves: 0, StepErrors: 0, LaErrors: 0, Underruns: 0, 0
      === Heat ===
      Bed heaters = 0 -1 -1 -1, chamberHeaters = -1 -1
      === GCodes ===
      Segments left: 0
      Stack records: 1 allocated, 0 in use
      Movement lock held by null
      http is idle in state(s) 0
      telnet is idle in state(s) 0
      file is idle in state(s) 0
      serial is ready with "M122" in state(s) 0
      aux is idle in state(s) 0
      daemon is idle in state(s) 0
      queue is idle in state(s) 0
      autopause is idle in state(s) 0
      Code queue is empty.
      === Network ===
      Slowest loop: 0.17ms; fastest: 0.01ms
      Responder states: HTTP(0) HTTP(0) HTTP(0) HTTP(0) FTP(0) Telnet(0) Telnet(0)
      HTTP sessions: 0 of 8

      • WiFi -
        Network state is starting
        WiFi module is disabled
        Failed messages: pending 0, notready 0, noresp 0
        Socket states: 0 0 0 0 0 0 0 0
      dc42undefined 1 Reply Last reply Reply Quote 0
      • Johannundefined
        Johann
        last edited by

        I have checked there is nothing that can possibly cause any shorts

        1 Reply Last reply Reply Quote 0
        • dc42undefined
          dc42 administrators @Johann
          last edited by dc42

          @johann said in short-to-ground errors After Firmware upgrade/downgrade:

          Error: short-to-ground reported by driver(s) 0 1 2 3
          [ERROR] Error: short-to-ground reported by driver(s) 0 1 2 3
          Error: over temperature shutdown reported by driver(s) 0 1 2 3
          [ERROR] Error: over temperature shutdown reported by driver(s) 0 1 2 3

          Over temperature shutdown messages on multiple drivers suggest that SPI communication with the drivers has broken down. That could be caused by shorted wiring on the expansion connector. Have you disconnected everything except power and USB from the Duet?

          @johann said in short-to-ground errors After Firmware upgrade/downgrade:

          Regarding the WiFi, I have upgraded the DuetWiFiServer.bin with M997 S1 from the 2.03 zip package multiple times. After issuing a M552 S0 the wifi module remains disabled.

          When you do that, does the blue LED on the WiFi module flash rapidly, and do you get a message that the firmware has been updated successfully? Also please check that the DuetWiFiServer.bin file you copied to the SD card has a file length that matches the one in the release area at https://github.com/dc42/RepRapFirmware/releases/tag/2.03.

          Duet WiFi hardware designer and firmware engineer
          Please do not ask me for Duet support via PM or email, use the forum
          http://www.escher3d.com, https://miscsolutions.wordpress.com

          Johannundefined 1 Reply Last reply Reply Quote 0
          • Johannundefined
            Johann
            last edited by

            @dc42 said in short-to-ground errors After Firmware upgrade/downgrade:

            Over temperature shutdown messages on multiple drivers suggest that SPI communication with the drivers has broken down. That could be caused by shorted wiring on the expansion connector. Have you disconnected everything except power and USB from the Duet?

            That is correct. Nothing is connected other than those two. Nothing in expansion connector.

            I have also connected a PanelDue to it instead of the USB and I get the same errors reported on it.

            @dc42 said in short-to-ground errors After Firmware upgrade/downgrade:

            When you do that, does the blue LED on the WiFi module flash rapidly, and do you get a message that the firmware has been updated successfully? Also please check that the DuetWiFiServer.bin file you copied to the SD card has a file length that matches the one in the release area at https://github.com/dc42/RepRapFirmware/releases/tag/2.03.

            Regarding the WiFi module. This is the output I get when I flash the WiFi module:
            SENDING:M997 S1
            Trying to connect at 230400 baud:
            success
            Erasing 4096 bytes...
            Erasing 212992 bytes...
            Uploading file...
            5% complete
            10% complete
            15% complete
            20% complete
            25% complete
            30% complete
            35% complete
            40% complete
            45% complete
            50% complete
            55% complete
            60% complete
            65% complete
            70% complete
            75% complete
            80% complete
            85% complete
            90% complete
            95% complete
            Upload successful

            1 Reply Last reply Reply Quote 0
            • Johannundefined
              Johann @dc42
              last edited by

              @dc42 Is my board doomed for the bin then?

              1 Reply Last reply Reply Quote 0
              • A Former User?
                A Former User
                last edited by

                You didn't include what the Wifi LED did during the flashing of the Wifi module?

                Johannundefined 1 Reply Last reply Reply Quote 0
                • Johannundefined
                  Johann @A Former User
                  last edited by Johann

                  @bearer the led on the esp wifi board was flashing fast during the programming of the wifi firmware

                  I also verified that the file sizes matched that was on the releases repo for that version.

                  1 Reply Last reply Reply Quote 0
                  • A Former User?
                    A Former User
                    last edited by

                    Strange, would seem the wifi and stepper drivers are on separate spi busses and as such one ought not affect the other, but i'll leave drawing conclusions to big cheese dc42 who should have the information he asked for now

                    1 Reply Last reply Reply Quote 0
                    • dc42undefined
                      dc42 administrators
                      last edited by

                      It looks like the WiFi update has been successful. Have you run M115 to check that the main firmware you are running really is 2.03?

                      If you confirm that you are running 2.03, check that you have no M587 commands in config.g. Send M552 S-1 to reset the WiFi module, M552 S0 to put it in idle mode, and M588 S"*" to clear the existing WiFi data. Then set up your access point details using M587.

                      The stepper motor status reports suggest a fault on the Duet that can probably be fixed. Is there any chance that a piece of metal swarf could have fallen on the board and be shorting two chip pins together?

                      Duet WiFi hardware designer and firmware engineer
                      Please do not ask me for Duet support via PM or email, use the forum
                      http://www.escher3d.com, https://miscsolutions.wordpress.com

                      1 Reply Last reply Reply Quote 0
                      • Johannundefined
                        Johann
                        last edited by Johann

                        @dc42 said in short-to-ground errors After Firmware upgrade/downgrade:

                        It looks like the WiFi update has been successful. Have you run M115 to check that the main firmware you are running really is 2.03?
                        If you confirm that you are running 2.03, check that you have no M587 commands in config.g. Send M552 S-1 to reset the WiFi module, M552 S0 to put it in idle mode, and M588 S"*" to clear the existing WiFi data. Then set up your access point details using M587.

                        I had no joy. Here is the output of the commands I ran:

                        SENDING:M115
                        FIRMWARE_NAME: RepRapFirmware for Duet 2 WiFi/Ethernet FIRMWARE_VERSION: 2.03 ELECTRONICS: Duet WiFi 1.02 or later FIRMWARE_DATE: 2019-06-13b2

                        SENDING:M552 S-1
                        WiFi module stopped

                        SENDING:M552 S0

                        SENDING:M588 S"*"
                        M588: Failed to reset the WiFi module to factory settings

                        SENDING:M587 S"My_WIFI" P"SuperSecretPassword"
                        M587: Failed to add SSID to remembered list

                        SENDING:M587
                        M587: Failed to retrieve network list

                        SENDING:M122
                        === Diagnostics ===
                        RepRapFirmware for Duet 2 WiFi/Ethernet version 2.03 running on Duet WiFi 1.02 or later
                        Board ID: 08DDM-9FAM2-LW4S4-6J9D2-3SN6P-K2VMY
                        Used output buffers: 1 of 24 (10 max)
                        === RTOS ===
                        Static ram: 25680
                        Dynamic ram: 93340 of which 164 recycled
                        Exception stack ram used: 288
                        Never used ram: 11600
                        Tasks: NETWORK(ready,548) HEAT(blocked,916) MAIN(running,3820) IDLE(ready,160)
                        Owned mutexes:
                        === Platform ===
                        Last reset 00:07:00 ago, cause: power up
                        Last software reset time unknown, reason: User, spinning module GCodes, available RAM 7888 bytes (slot 2)
                        Software reset code 0x0003 HFSR 0x00000000 CFSR 0x00000000 ICSR 0x00400000 BFAR 0xe000ed38 SP 0xffffffff Task 0xffffffff
                        Error status: 0
                        [ERROR] Error status: 0
                        Free file entries: 10
                        SD card 0 detected, interface speed: 20.0MBytes/sec
                        SD card longest block write time: 0.0ms, max retries 0
                        MCU temperature: min 54.6, current 55.1, max 55.4
                        Supply voltage: min 1.6, current 1.7, max 1.7, under voltage events: 0, over voltage events: 0, power good: no
                        Driver 0: ok, SG min/max not available
                        Driver 1: ok, SG min/max not available
                        Driver 2: ok, SG min/max not available
                        Driver 3: ok, SG min/max not available
                        Driver 4: ok, SG min/max not available
                        Date/time: 1970-01-01 00:00:00
                        Cache data hit count 833357449
                        Slowest loop: 100.83ms; fastest: 0.07ms
                        I2C nak errors 0, send timeouts 0, receive timeouts 0, finishTimeouts 0, resets 0
                        === Move ===
                        Hiccups: 0, FreeDm: 169, MinFreeDm: 169, MaxWait: 0ms
                        Bed compensation in use: none, comp offset 0.000
                        === DDARing ===
                        Scheduled moves: 0, completed moves: 0, StepErrors: 0, LaErrors: 0, Underruns: 0, 0
                        === Heat ===
                        Bed heaters = 0 -1 -1 -1, chamberHeaters = -1 -1
                        Heater 1 is on, I-accum = 0.0
                        === GCodes ===
                        Segments left: 0
                        Stack records: 1 allocated, 0 in use
                        Movement lock held by null
                        http is idle in state(s) 0
                        telnet is idle in state(s) 0
                        file is idle in state(s) 0
                        serial is ready with "M122" in state(s) 0
                        aux is idle in state(s) 0
                        daemon is idle in state(s) 0
                        queue is idle in state(s) 0
                        autopause is idle in state(s) 0
                        Code queue is empty.
                        === Network ===
                        Slowest loop: 0.17ms; fastest: 0.01ms
                        Responder states: HTTP(0) HTTP(0) HTTP(0) HTTP(0) FTP(0) Telnet(0) Telnet(0)
                        HTTP sessions: 0 of 8

                        • WiFi -
                          Network state is starting
                          WiFi module is disabled
                          Failed messages: pending 0, notready 5, noresp 0
                          Socket states: 0 0 0 0 0 0 0 0

                        I performed all of these commands only on USB power, when the stepper motors errors dont appear.

                        Regarding the stepper motors, I guess it is possible for a metal swarf to have fallen on the board. Are there specific pins I should have a look at on the drivers and processor side?

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                        • dc42undefined
                          dc42 administrators
                          last edited by dc42

                          Please try the following sequence:

                          M552 S-1
                          wait at least 5 seconds
                          M552 S0
                          wait at least 5 seconds
                          M552

                          It should report "WiFi module is idle". Does it?

                          Duet WiFi hardware designer and firmware engineer
                          Please do not ask me for Duet support via PM or email, use the forum
                          http://www.escher3d.com, https://miscsolutions.wordpress.com

                          Johannundefined 1 Reply Last reply Reply Quote 0
                          • Johannundefined
                            Johann @dc42
                            last edited by

                            @dc42

                            No joy. It stays in the "WiFi module is being started"

                            M552 S-1
                            21:39:47.832 -> ok
                            M552 S0
                            21:40:20.508 -> ok
                            M552
                            21:40:39.616 -> WiFi module is being started

                            1 Reply Last reply Reply Quote 0
                            • dc42undefined
                              dc42 administrators
                              last edited by dc42

                              That sounds like a hardware fault then. As you have another fault (stepper drivers) that uses different hardware apart from the MCU, it's likely to mean either a power issue or a faulty MCU. Is the MCU getting hot? Warm is normal.

                              Duet WiFi hardware designer and firmware engineer
                              Please do not ask me for Duet support via PM or email, use the forum
                              http://www.escher3d.com, https://miscsolutions.wordpress.com

                              Johannundefined 1 Reply Last reply Reply Quote 0
                              • Johannundefined
                                Johann @dc42
                                last edited by

                                @dc42 The MCU isn't getting hot. After leaving it on for 10 minutes when I touch the MCU surface I can its warm

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