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Mid print stalls on new Duet3 printer

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  • undefined
    Olby
    last edited by 9 Nov 2020, 21:21

    I got a couple of strange stalls from different prints. The printer, a Jubilee3d, stops in the middle of the print, the ui reports "Printed wardrobeD.gcode, 100 % complete". M122 reports "File /opt/dsf/sd/gcodes/wardrobeD.gcode is selected, processing" and all heaters are turned off.

    I hooked up a SBC with the hope that would solve it (and a different issue more about that later) but still run into it.

    Just got the printer working and I'm new to RRF so any help on how to get more insights is more than welcome.

    m122
    === Diagnostics ===
    RepRapFirmware for Duet 3 MB6HC version 3.1.1 running on Duet 3 MB6HC v0.6 or 1.0 (SBC mode)
    Board ID: 08DJM-956L2-G43S4-6J9DD-3SJ6S-TB66H
    Used output buffers: 1 of 40 (22 max)
    === RTOS ===
    Static ram: 154604
    Dynamic ram: 163308 of which 36 recycled
    Exception stack ram used: 524
    Never used ram: 74744
    Tasks: ETHERNET(blocked,832) NETWORK(ready,1972) HEAT(blocked,1188) CanReceiv(suspended,3424) CanSender(suspended,1392) CanClock(blocked,1436) TMC(blocked,68) MAIN(running,2868) IDLE(ready,76)
    Owned mutexes: LwipCore(NETWORK)
    === Platform ===
    Last reset 12:44:28 ago, cause: power up
    Last software reset at 2020-11-08 15:50, reason: User, spinning module LinuxInterface, available RAM 75476 bytes (slot 3)
    Software reset code 0x0010 HFSR 0x00000000 CFSR 0x00000000 ICSR 0x0444a000 BFAR 0x00000000 SP 0xffffffff Task MAIN
    Error status: 0
    MCU temperature: min 26.0, current 26.2, max 26.6
    Supply voltage: min 24.0, current 24.0, max 24.1, under voltage events: 0, over voltage events: 0, power good: yes
    12V rail voltage: min 12.3, current 12.3, max 12.4, under voltage events: 0
    Driver 0: standstill, reads 18345, writes 0 timeouts 0, SG min/max not available
    Driver 1: standstill, reads 18344, writes 0 timeouts 0, SG min/max not available
    Driver 2: standstill, reads 18345, writes 0 timeouts 0, SG min/max not available
    Driver 3: standstill, reads 18344, writes 0 timeouts 0, SG min/max not available
    Driver 4: standstill, reads 18345, writes 0 timeouts 0, SG min/max not available
    Driver 5: standstill, reads 18344, writes 0 timeouts 0, SG min/max not available
    Date/time: 2020-11-09 19:17:58
    Slowest loop: 5.44ms; fastest: 0.22ms
    === Storage ===
    Free file entries: 10
    SD card 0 not detected, interface speed: 37.5MBytes/sec
    SD card longest read time 0.0ms, write time 0.0ms, max retries 0
    === Move ===
    Hiccups: 0(0), FreeDm: 375, MinFreeDm: 375, MaxWait: 0ms
    Bed compensation in use: mesh, comp offset 0.028
    === MainDDARing ===
    Scheduled moves: 563952, completed moves: 563952, StepErrors: 0, LaErrors: 0, Underruns: 0, 0  CDDA state: -1
    === AuxDDARing ===
    Scheduled moves: 0, completed moves: 0, StepErrors: 0, LaErrors: 0, Underruns: 0, 0  CDDA state: -1
    === Heat ===
    Bed heaters = 0 -1 -1 -1 -1 -1 -1 -1 -1 -1 -1 -1, chamberHeaters = -1 -1 -1 -1
    === GCodes ===
    Segments left: 0
    Movement lock held by null
    HTTP* is ready with "M122" in state(s) 0
    Telnet is idle in state(s) 0
    File* is idle in state(s) 2
    USB is idle in state(s) 0
    Aux is idle in state(s) 0
    Trigger is idle in state(s) 0
    Queue is idle in state(s) 0
    LCD is idle in state(s) 0
    SBC is idle in state(s) 0
    Daemon* is idle in state(s) 0 0, running macro
    Aux2 is idle in state(s) 0
    Autopause is idle in state(s) 0
    Code queue is empty.
    === Network ===
    Slowest loop: 0.67ms; fastest: 0.03ms
    Responder states: HTTP(0) HTTP(0) HTTP(0) HTTP(0) HTTP(0) HTTP(0) FTP(0) Telnet(0), 0 sessions Telnet(0), 0 sessions
    HTTP sessions: 0 of 8
    - Ethernet -
    State: establishingLink
    Error counts: 0 0 0 0 0
    Socket states: 0 0 0 0 0 0 0 0
    === CAN ===
    Messages sent 2093, longest wait 0ms for type 0
    === Linux interface ===
    State: 0, failed transfers: 0
    Last transfer: 19ms ago
    RX/TX seq numbers: 24018/24019
    SPI underruns 0, overruns 0
    Number of disconnects: 1
    Buffer RX/TX: 0/0-0
    === Duet Control Server ===
    Duet Control Server v3.1.1
    File:
    Buffered code: G1 X216.295 Y53.705 E6.03852
    Buffered code: G1 X83.765 Y53.705 E4.15539
    Buffered code: G1 X83.305 Y53.705 F19980.000
    Buffered code: G1 X80.622 Y50.622
    Buffered code: G1 F7800.000
    Buffered code: G1 X219.378 Y50.622 E4.69672
    Buffered code: G1 X219.378 Y249.378 E6.72765
    Buffered code: G1 X80.622 Y249.378 E4.69672
    Buffered code: G1 X80.622 Y50.682 E6.72562
    Buffered code: G1 X80.230 Y50.230 F19980.000
    Buffered code: G1 F3900.000
    Buffered code: G1 X219.770 Y50.230 E4.37518
    Buffered code: G1 X219.770 Y249.770 E6.25644
    Buffered code: G1 X80.230 Y249.770 E4.37518
    Buffered code: G1 X80.230 Y50.290 E6.25456
    Buffered code: G1 X80.576 Y50.430 F19980.000
    Buffered code: G1 X83.008 Y50.927
    Buffered code: G1 F9600.000
    Buffered code: G1 X82.620 Y51.362 E0.01971
    Buffered code: G1 X82.410 Y51.726 E0.01422
    Buffered code: G1 X82.298 Y52.454 E0.02493
    Buffered code: G1 X82.501 Y53.182 E0.02558
    Buffered code: G1 X83.008 Y53.790 E0.02680
    Buffered code: G1 X83.008 Y53.008 E0.02650
    Buffered code: G1 X85.295 Y53.008 E0.07744
    Buffered code: G1 X85.210 Y52.454 E0.01897
    Buffered code: G1 X85.413 Y51.726 E0.02558
    Buffered code: G1 X86.082 Y50.927 E0.03526
    Buffered code: G1 X88.831 Y50.927 E0.09305
    Buffered code: G1 X88.444 Y51.362 E0.01971
    Buffered code: G1 X88.234 Y51.726 E0.01422
    Buffered code: G1 X88.122 Y52.454 E0.02493
    ==> 1444 bytes
    Daemon:
    Finishing macro daemon.g, started by system
    > Next stack level
    Code buffer space: 4096
    Configured SPI speed: 8000000 Hz
    Full transfers per second: 32.05
    File /opt/dsf/sd/gcodes/wardrobeD.gcode is selected, processing
    

    The other, hopefully unrelated, issue was frequent skipped steps. I managed to work around it by moving the X/Y motors to different drivers on the same card. Works fine now but would appreciate ideas on what to do if it happens again.

    undefined 1 Reply Last reply 9 Nov 2020, 22:38 Reply Quote 0
    • undefined
      Phaedrux Moderator @Olby
      last edited by 9 Nov 2020, 22:38

      @Olby said in Mid print stalls on new Duet3 printer:

      I hooked up a SBC with the hope that would solve it (and a different issue more about that later) but still run into it.

      Are you saying it was happening in standalone mode and you've since switched to SBC mode and it's still happening?

      Can you share your config.g as well?

      Z-Bot CoreXY Build | Thingiverse Profile

      1 Reply Last reply Reply Quote 0
      • undefined
        Olby
        last edited by 10 Nov 2020, 05:30

        Yes both issues are/were consistent both with SBC and stand alone. The stall happens about once every 10-20h of printing so far but the machine is fairly new so not much data points.

        Here is my config.g:

        	; Jubilee CoreXY ToolChanging Printer - Config File
        	; This file intended for Duet 3 hardware, main board plus two expansion boards
        	; As of 4/08/2020 INCOMPLETE AND ONLY PARTIALLY TESTED.  See the discord for more info. 
        
        	; Name and Identification
        	; Printer name is now set on the R Pi. 
        
        
        ; Communication and general -------------------------------------------------------------------------------------------------------------------------------------
            ; M550 P"Bet"                                 ; set printer name
        
        	; Networking
        	M552 P192.168.2.167 S1						; Use Ethernet with a static IP
        	M553 P255.255.255.0		                    ; Netmask
        	M554 192.168.1.1							; Gateway
        	M586 P1 S1									; Enable FTP
        	M586 P2 S1									; Enable Telnet
        
        	; Debugging
        	M111 S0										; Debug off
        	M929 P"eventlog.txt" S1						; Start logging to file eventlog.txt
        
        	; General Preferences
        	M555 P2										; Set Marlin-style output
        	G21											; Set dimensions to millimetres
        	G90											; Send absolute coordinates...
        	M83											; ...but relative extruder moves
        
        
        
        ; Axis to driver mapping -----------------------------------------------------------------------------------------------------------------------------------------
        	M584 X5 Y4 U3 Z1:2:0						; X and Y for CoreXY.  U for toolchanger lock. Z has three drivers for kinematic bed suspension. 
        	;M584 E1.0:1.1:2.0:2.1						; Extruders for four tools. 
            M584 E1.0:1.1								; Extruders for two tools. 
        
        	M569 P5 S0									; Drive 0 | X stepper
        	M569 P4 S0									; Drive 1 | Y Stepper
        	M569 P3 S0									; Drive 2 | U Tool Changer Lock
        	M569 P0 S0									; Drive 5 | Back Z
        	M569 P1 S0									; Drive 3 | Front Left Z
        	M569 P2 S0									; Drive 4 | Front Right Z
        
        	
        	; End of main board drivers.  Expansion boards have three each.
        	; Expansion 0
        	M569 P1.0 S0									; Drive 6 | Extruder T0
        	M569 P1.1 S0									; Drive 7 | Extruder T1
        	
        	; Expansion 1
        	;M569 P5 S0									; Drive 8 | Extruder T2
        	;M569 P9 S0									; Drive 9 | Extruder T3
        
        
        
        ; Kinematics -----------------------------------------------------------------------------------------------------------------------------------------------------
        	M669 K1										; CoreXY mode
        
        	; Kinematic bed ball locations.
        	; Locations are extracted from CAD model assuming lower left build plate corner is (0, 0) on a 305x305mm plate.
        	M671 X297:2.5:150 Y313.5:313.5:-16.5 S10 ; Front Left: (297.5, 313.5) | Front Right: (2.5, 313.5) | Back: (150, -16.5)
        
        
        
        ; Axis and motor configuration -----------------------------------------------------------------------------------------------------------------------------------
        	M350 X16 Y16 Z16 E16 U4 I1              ; Set 16x microstepping for xyz axes & extruder, 4x for toolchanger lock. Use interpolation.
        	
            M906 X2263 Y2263                        ; LDO XY motor currents (mA). 2263mA is 80% of 2828mA Peak Current. (2828mA Peak is 2000mA RMS)
                                                    ; Do not exceed 90% of full XY motor current rating without heatsinking the XY motor drivers.
            M906 Z1600                              ; LDO ZZZ Motor currents (mA). Conservative.
        
        	M906 E1250                              ; Motor currents E (mA)
        
            M906 U670 I60                           ; LDO Toolchanger Elastic Lock motor current (mA) and idle motor percentage.
        
        	M201 X1000 Y1000                        ; XY Acceleration. Conservative. 1500+ possible.
            M201 Z100                               ; LDO ZZZ Acceleration
            M201 E1300                              ; E Acceleration
            M201 U800                               ; LDO U Accelerations (mm/s^2) conservative
        	M203 X13000 Y13000 Z800 E8000 U9000		    ; Maximum speeds (mm/min)
        	M566 X480 Y480 Z500 E3000 U50     		; Maximum jerk speeds mm/minute
        
        	M92 X200 Y200								; Steps/mm for X,Y with 16 tooth pulleys (preferred). 
        	M92 Z3200									; Steps/mm for Z - TR8*2 / 0.9 deg stepper
        	M92 U30.578 								; Steps/mm for tool lock geared motor. 
        	M92 E830									; Extruder - 0.9 deg/step
        
        
        
        ; Endstops and probes --------------------------------------------------------------------------------------------------------------------------------------------
        	M574 U1 S1 P"io0.in"						; Set homing switch configuration U1 = low-end, S1 = active-high (NC)
        	M574 X1 S1 P"io1.in"						; Set homing switch configuration X1 = low-end, S1 = active-high (NC)
        	M574 Y1 S1 P"io2.in"						; Set homing switch configuration Y1 = low-end, S1 = active-high (NC)
        
        	M558 P5 C"io3.in" H3 A1 T6000 S0.02
        	;M558 K0 P5 C"io4.in" H5 A5 T6000 S0.02		; Z probe - Set the height of the bed when homing G28.  Combined with content of bed.g as invoked by G32, levels bed. Also used for Mesh. 
        												; P5 = Switch, NC
        												; C  = Input Connector
        												; Hn = dive height
        												;   A bigger dive height prevents a situation where the bed is out of alignment by more than the dive height
        												;   on any corner, which can crash the hot-end into the bed while moving the head in XY.
        												;   Probing speed and travel speed are similarly reduced in case the Z probe isn't connected properly (or
        												;   disconnects later after moving to a point) giving the user more time to stop.
        												; An = Number of times to probe each point. 
        												; Tnnn = Travel speed between probe points. 
        												; Snnn = Tolerance when probing multiple times. Two readings inside this window and we move on. 
        	;M558 K1 P5 C"!io4.in"                   	; create probe #1 for use with M585, active low
        
        
        	; Set axis software limits and min/max switch-triggering positions.
        	; Adjusted such that (0,0) lies at the lower left corner of a 300x300mm square in the 305mmx305mm build plate.
        	M208 X-13.75:313.75 Y-44:341 Z-0.2:295
        	M208 U0:200									; Set Elastic Lock (U axis) max rotation angle
        
        
        
        ; Thermistors and heaters ---------------------------------------------------------------------------------------------------------------------------------------
        	; ***Temperature sensors***
        	; Main Board
        	M308 S0 P"0.temp0" Y"thermistor" T100000 B3950 A"Bed"		; Silicone Pad
        	;M308 S5 P"0.temp1" Y"thermistor" T10850 B2900 A"BedT"		; Theramal Lug these are not factory but calibrated so that the lug displays bed temp
        																; based on measurements with IR from 19.5c-60c (currently only monitored)
            ;M308 S0 P"spi.cs1" Y"rtd-max31865" A"spi.cs1" ;
        	;M308 S1 P"spi.cs1" Y"rtd-max31865" a"spi.cs1" ;
        
        	; Expansion 0
        	M308 S1 P"spi.cs1" Y"rtd-max31865" A"HE1"							; Configure extruder 1 temperature sensor - PT100 sensor
        	; M308 S2 P"1.temp1" Y"thermistor" T100000 B3950 A"HE2"
        	
        	; Expansion 1
        	;M308 S3 P"2.temp0" Y"thermistor" T100000 B3950 A"HE3"
        	;M308 S4 P"2.temp1" Y"thermistor" T100000 B3950 A"HE4"
        
        
        	; ***Heaters***
        	; Main Board
        	M950 H0 C"0.out0" T0						; Bed.  H = Heater 0, C is output for heater itself, T = Temperature sensor (defined above)
        	
        	; Expansion 0
        	M950 H1 C"0.out3" T1						; Heater for extruder out tool 0
            ; M307 H1 A1252.3 C361.3 D5.3 V24.0 B0        ; Reported from pid tuning without sock
            M307 H1 A811.4 C309.4 D4.7 V24.0 B0         ; With sock
        	;M950 H2 C"1.out1" T2						; Heater for extruder out tool 1
        	
        	; Expansion 1
        	;M950 H3 C"2.out0" T3						; Heater for extruder out tool 2
        	;M950 H4 C"2.out1" T4						; Heater for extruder out tool 3
        
        
        	;*** Max Temp ***
        	; Main Board
            M570 S30                                    ; Print will be terminated if a heater fault is not reset within 30 minutes.
        	M143 H0 S130								; Set maximum temperature for bed to 130C
        	
        	; Expansion 0
        	M143 H1 S300								; Set maximum temperature for hotend to 300C
        	; M143 H2 S300								; Set maximum temperature for hotend to 300C
        	
        	; Expansion 1
        	;M143 H3 S300								; Set maximum temperature for hotend to 300C
        	;M143 H4 S300								; Set maximum temperature for hotend to 300C	
        	
        	
        	; ***Further setup for bed***
        	M140 H0										; map heated bed to heater 0
        
            M307 H0 A589.8 C589.8 D2.2 V24.1 B0        ; Keenovo 750w 220v built in thermistor mandala rose bed
        
        
        
        ; Fans -------------------------------------------------------------------------------------------------------------------------------------------------------
        	; ***Fans for hot end cooling***
        	; Expansion 0
        	M950 F1 C"0.out8"
        	M106 P1 S255 H1 T45							; S = Speed of fan Px, Hxx = heater for thermo mode, T = temps for thermo mode.
        	;M950 F2 C"1.out7"
        	;M106 P2 S255 H2 T45							; S = Speed of fan Px, Hxx = heater for thermo mode, T = temps for thermo mode.
        	
        	; Expansion 1
        	;M950 F3 C"2.out6"
        	;M106 P3 S255 H3 T45						; S = Speed of fan Px, Hxx = heater for thermo mode, T = temps for thermo mode.
        	;M950 F4 C"2.out7"
        	;M106 P4 S255 H4 T45						; S = Speed of fan Px, Hxx = heater for thermo mode, T = temps for thermo mode.
        
        
        	; ***Fans for print cooling***
        	; Expansion 0
        	M950 F5 C"0.out7" 
        	M106 P5 C"PrintCool5"
        	;M950 F6 C"1.out4" 
        	;M106 P6 C"PrintCool6"
        	
        	; Expansion 0
        	;M950 F7 C"2.out3" 
        	;M106 P7 C"PrintCool7"
        	;M950 F8 C"2.out4" 
        	;M106 P8 C"PrintCool8"
        
        
        
        ; Tool definitions --------------------------------------------------------------------------------------------------------------------------------------------
        	; Expansion 0
        	M563 P0 S"Tool 0" D0 H1 F5					; Px = Tool number, Dx = Drive Number (start at 0, after movement drives), H1 = Heater Number, Fx = Fan number print cooling fan
        	G10  P0 S0 R0								; Set tool 0 operating and standby temperatures(-273 = "off")
        	M572 D0 S0.085								; Set pressure advance
        
        	;M563 P1 S"Tool 1" D1 H2 F6					; Px = Tool number, Dx = Drive Number (start at 0, after movement drives), H1 = Heater Number, Fx = Fan number print cooling fan
        	;G10  P1 S0 R0								; Set tool 0 operating and standby temperatures(-273 = "off")
        	;M572 D1 S0.1								; Set pressure advance on 
        
        	; Expansion 0
        	;M563 P2 S"Tool 2" D2 H3 F7					; Px = Tool number, Dx = Drive Number (start at 0, after movement drives), H1 = Heater Number, Fx = Fan number print cooling fan
        	;G10  P2 S0 R0								; Set tool 0 operating and standby temperatures(-273 = "off")
        	;M572 D2 S0.1								; Set pressure advance on
        
        	;M563 P3 S"Tool 3" D3 H4 F8					; Px = Tool number, Dx = Drive Number (start at 0, after movement drives), H1 = Heater Number, Fx = Fan number print cooling fan
        	;G10  P3 S0 R0								; Set tool 0 operating and standby temperatures(-273 = "off")
        	;M572 D3 S0.1								; Set pressure advance on 
        
        	M98  P"/sys/Toffsets.g"						; Set tool offsets from the bed. In separate file so test macro can invoke. 
        
        
        
        	;M98 P"config-user.g"						; Load custom user config if one exists.
        
        	;M501										; Load saved parameters from non-volatile memory
        
        	;G29 S1
        
        	; Note: you will need to tune the bed heater, and both extruder cartridges before printing.
        	; See the following link for more details. https://duet3d.dozuki.com/Wiki/Tuning_the_heater_temperature_control
        
        
        
        
        1 Reply Last reply Reply Quote 0
        • undefined
          Olby
          last edited by 10 Nov 2020, 18:42

          Switch to 3.2-beta3 and increase event logging M929 to debug level. Will start a longer print tomorrow to see if i can reproduce the issue. Anything else I can do to get more data to help pinpoint the issue?

          undefined 1 Reply Last reply 10 Nov 2020, 18:44 Reply Quote 0
          • undefined
            Phaedrux Moderator @Olby
            last edited by Phaedrux 11 Oct 2020, 18:44 10 Nov 2020, 18:44

            @Olby said in Mid print stalls on new Duet3 printer:

            Anything else I can do to get more data to help pinpoint the issue?

            If you're still using the SBC you can get some additional info captured with this: https://duet3d.dozuki.com/Wiki/Getting_Started_With_Duet_3#Section_Monitoring_optional

            Otherwise capturing M122 afterwards is helpful to see the error codes.

            Z-Bot CoreXY Build | Thingiverse Profile

            1 Reply Last reply Reply Quote 0
            • undefined
              Olby
              last edited by 11 Nov 2020, 08:00

              Turns out that 3.2-beta3 will make this a lot easier to track down the skipped steps that I thought i had worked around. Now I can easily get it to skip steps with just a couple of quick moves.

              Same printer, same gcode and 3.1 no missed steps for 9h+. 3.2-beta3 missed steps first layer, missed step after 5 rapid moves and also manage to break the z switch after what i think are missed steps on z. The bed was skewed as if one of my 3 z motors skipped.

              I will try to reproduce it on individual axis when i get time after work. Thinking rapid diagonals to test each X/Y individually and rapid z with a dial gauge near each z-motor.

              1 Reply Last reply Reply Quote 0
              • TypQxQundefined
                TypQxQ
                last edited by 11 Nov 2020, 08:50

                Try turning off all bed compensations with M561. I am having similar problems with it enabled.

                undefined 1 Reply Last reply 11 Nov 2020, 18:04 Reply Quote 0
                • undefined
                  Olby @TypQxQ
                  last edited by 11 Nov 2020, 18:04

                  @TypQxQ Thanks, disabling the bed compensation solved my X/Y skipping issue. Strange that things got worse after the update to 32-beta3, I use the same settings and same bed mesh.

                  So one down, will start a long print tomorrow to see if I can reproduce the stall with the new firmware.

                  The version update also brought a new issue. Something has changed since 3.1 that breaks my Z-homing from time to time.

                  	; Home Z Axis
                  	M561 ; Disable any Mesh Bed Compensation
                  	G90 G1 X150 Y150 F10000 ; Move to the center of the bed
                  	M558 F500 ; Set the probing speed
                  	G30
                  	M558 F50 ; Set a slower probing speed
                  	G30
                  	G32      ; Run 3-point bed calibration defined in bed.g
                  	G29 S1   ; Enable Mesh Bed Compensation
                  	G1 Z5
                  	G1 X50 Y50 F10000
                  

                  It is as if the center probe ends with the bed too high and drags the z limit switch against the be so i snaps. Not always but i'm on my second broken switch today after max 10 homings. Never got that behaviour in the old version. (And this is before the bed mesh is applied)

                  TypQxQundefined 1 Reply Last reply 11 Nov 2020, 18:29 Reply Quote 0
                  • TypQxQundefined
                    TypQxQ @Olby
                    last edited by 11 Nov 2020, 18:29

                    @Olby Try setting all parameters of M558 each time. I have experienced that it sometimes looses parameters when only setting one of them. Try like this:

                    M558 P8 C"0.io3.in" F500 H5 T24000 A2 S0.02 ; Set the probing speed
                    G30
                    M558 P8 C"0.io3.in" F50 H5 T24000 A2 S0.02 ; Set a slower probing speed
                    

                    You can also put "G31 Z-1", if you haven't already, in the start to add an extra mm to the switch. You will have to add 1mm to your Z tool offsets until you recalibrate them.

                    undefined 1 Reply Last reply 13 Nov 2020, 08:50 Reply Quote 0
                    • undefined
                      Olby
                      last edited by 13 Nov 2020, 08:47

                      Updated to 3.2-beta3+3-ch and the skipping issues are gone all works with bed mesh compensation activated.

                      Will run some long prints this weekend to see if i can reproduce the mid print stop with 100% complete status.

                      1 Reply Last reply Reply Quote 1
                      • undefined
                        Olby @TypQxQ
                        last edited by 13 Nov 2020, 08:50

                        @TypQxQ Will test that as soon as I soldered on a new switch, thanks.

                        1 Reply Last reply Reply Quote 0
                        • undefined
                          Olby
                          last edited by 26 Nov 2020, 14:02

                          Managed to reproduce the mid print halt again. This time with 3.2-beta3.2. Same behaviour ui reports 100% complete but there are lots of gcode in the buffer.

                          m122
                          === Diagnostics ===
                          RepRapFirmware for Duet 3 MB6HC version 3.2-beta3.2 running on Duet 3 MB6HC v0.6 or 1.0 (SBC mode)
                          Board ID: 08DJM-956L2-G43S4-6J9DD-3SJ6S-TB66H
                          Used output buffers: 1 of 40 (14 max)
                          === RTOS ===
                          Static ram: 122236
                          Dynamic ram: 139504 of which 68 recycled
                          Never used RAM 130384, free system stack 122 words
                          Tasks: Linux(ready,79) HEAT(blocked,296) CanReceiv(blocked,869) CanSender(blocked,335) CanClock(blocked,352) TMC(blocked,20) MAIN(running,669) IDLE(ready,19)
                          Owned mutexes: HTTP(MAIN)
                          === Platform ===
                          Last reset 07:13:50 ago, cause: power up
                          Last software reset at 2020-11-21 17:24, reason: User, GCodes spinning, available RAM 130384, slot 2
                          Software reset code 0x0003 HFSR 0x00000000 CFSR 0x00000000 ICSR 0x00400000 BFAR 0x00000000 SP 0xffffffff Task Linu
                          Error status: 0x00
                          MCU temperature: min 8.1, current 26.4, max 26.5
                          Supply voltage: min 23.8, current 24.1, max 24.2, under voltage events: 0, over voltage events: 0, power good: yes
                          12V rail voltage: min 12.2, current 12.3, max 12.4, under voltage events: 0
                          Driver 0: position 25039, standstill, reads 22878, writes 30 timeouts 0, SG min/max 0/1023
                          Driver 1: position -526, standstill, reads 22878, writes 30 timeouts 0, SG min/max 0/1023
                          Driver 2: position 391749, standstill, reads 22883, writes 26 timeouts 0, SG min/max 0/73
                          Driver 3: position 0, standstill, reads 22879, writes 31 timeouts 0, SG min/max 0/1023
                          Driver 4: position 0, standstill, reads 22880, writes 31 timeouts 0, SG min/max 0/1023
                          Driver 5: position 0, standstill, reads 22881, writes 30 timeouts 0, SG min/max 0/1023
                          Date/time: 2020-11-26 04:21:46
                          Slowest loop: 261.09ms; fastest: 0.08ms
                          === Storage ===
                          Free file entries: 10
                          SD card 0 not detected, interface speed: 37.5MBytes/sec
                          SD card longest read time 0.0ms, write time 0.0ms, max retries 0
                          === Move ===
                          Hiccups: 0(0), FreeDm: 375, MinFreeDm: 332, MaxWait: 4966114ms
                          Bed compensation in use: mesh, comp offset 0.124
                          === MainDDARing ===
                          Scheduled moves 152108, completed moves 152108, StepErrors 0, LaErrors 0, Underruns [0, 0, 3], CDDA state -1
                          === AuxDDARing ===
                          Scheduled moves 0, completed moves 0, StepErrors 0, LaErrors 0, Underruns [0, 0, 0], CDDA state -1
                          === Heat ===
                          Bed heaters = 0 -1 -1 -1 -1 -1 -1 -1 -1 -1 -1 -1, chamberHeaters = -1 -1 -1 -1
                          === GCodes ===
                          Segments left: 0
                          Movement lock held by null
                          HTTP* is doing "M122" in state(s) 0
                          Telnet is idle in state(s) 0
                          File* is idle in state(s) 0
                          USB is idle in state(s) 0
                          Aux is idle in state(s) 0
                          Trigger* is idle in state(s) 0
                          Queue* is idle in state(s) 0
                          LCD is idle in state(s) 0
                          SBC is idle in state(s) 0
                          Daemon is idle in state(s) 0
                          Aux2 is idle in state(s) 0
                          Autopause is idle in state(s) 0
                          Code queue is empty.
                          === CAN ===
                          Messages sent 589618, send timeouts 589618, longest wait 1ms for type 6018, free CAN buffers 47
                          === SBC interface ===
                          State: 0, failed transfers: 0
                          Last transfer: 19ms ago
                          RX/TX seq numbers: 58211/58212
                          SPI underruns 0, overruns 0
                          Number of disconnects: 1, IAP RAM available 0x20a08
                          Buffer RX/TX: 0/0-0
                          === Duet Control Server ===
                          Duet Control Server v3.2.0-beta3
                          File:
                          Buffered code: G1 X69.704 Y98.334 E0.02468
                          Buffered code: G1 X69.880 Y98.698 E0.01369
                          Buffered code: G1 X70.865 Y99.790 E0.04976
                          Buffered code: G1 X71.138 Y100.518 E0.02632
                          Buffered code: G1 X71.094 Y101.246 E0.02468
                          Buffered code: G1 X70.918 Y101.610 E0.01369
                          Buffered code: G1 X69.933 Y102.702 E0.04976
                          Buffered code: G1 X69.661 Y103.430 E0.02632
                          Buffered code: G1 X69.704 Y104.158 E0.02468
                          Buffered code: G1 X69.880 Y104.522 E0.01369
                          Buffered code: G1 X70.865 Y105.614 E0.04976
                          Buffered code: G1 X71.138 Y106.342 E0.02632
                          Buffered code: G1 X71.094 Y107.070 E0.02468
                          Buffered code: G1 X70.918 Y107.434 E0.01369
                          Buffered code: G1 X69.933 Y108.525 E0.04976
                          Buffered code: G1 X69.661 Y109.253 E0.02632
                          Buffered code: G1 X69.704 Y109.981 E0.02468
                          Buffered code: G1 X69.880 Y110.345 E0.01369
                          Buffered code: G1 X70.073 Y110.567 E0.00995
                          Buffered code: G1 X67.558 Y110.567 E0.08513
                          Buffered code: G1 X67.022 Y109.981 E0.02689
                          Buffered code: G1 X66.749 Y109.253 E0.02632
                          Buffered code: G1 X66.792 Y108.525 E0.02468
                          Buffered code: G1 X66.968 Y108.162 E0.01369
                          Buffered code: G1 X67.953 Y107.070 E0.04976
                          Buffered code: G1 X68.226 Y106.342 E0.02632
                          Buffered code: G1 X68.182 Y105.614 E0.02468
                          ==> 1292 bytes
                          Trigger:
                          Finishing macro config.g, started by system
                          > Next stack level
                          Pending code: M905 P"2020-11-26" S"06:39:00"
                          Pending code: M905 P"2020-11-26" S"13:51:18"
                          Code buffer space: 4096
                          Configured SPI speed: 8000000 Hz
                          Full transfers per second: 14.03
                          File /opt/dsf/sd/gcodes/Part_5.gcode is selected, processing
                          
                          M122 B1
                          Diagnostics for board 1:
                          Duet EXP3HC firmware version 3.2beta3.1 (2020-11-08)
                          Bootloader ID: not available
                          Never used RAM 154920, free system stack 154 words
                          HEAT 40 CanAsync 93 CanRecv 76 TMC 30 MAIN 334 AIN 257
                          Last reset 07:17:20 ago, cause: power up
                          Last software reset data not available
                          Driver 0: position 21928487, 830.0 steps/mm,  standstill, reads 31013, writes 23 timeouts 0, SG min/max 0/661
                          Driver 1: position 0, 830.0 steps/mm,  standstill, reads 31021, writes 18 timeouts 0, SG min/max 0/0
                          Driver 2: position 0, 80.0 steps/mm,  standstill, reads 31031, writes 11 timeouts 0, SG min/max 0/0
                          Moves scheduled 485558, completed 485558, in progress 0, hiccups 0
                          No step interrupt scheduled
                          VIN: 24.1V, V12: 12.2V
                          MCU temperature: min 39.0C, current 39.2C, max 39.4C
                          Ticks since heat task active 175, ADC conversions started 26240916, completed 26240916, timed out 0
                          Last sensors broadcast 0x00000000 found 0 178 ticks ago, loop time 0
                          Free CAN buffers: 36, messages lost 721666, duplicates 0, oos 0, busOff 0
                          

                          The latest beta and a replaced crimp has solved all other issues. But this remains...

                          The event log is empty and i didn't run with the extra monitoring on the sbc this time.

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                          • dc42undefined
                            dc42 administrators
                            last edited by dc42 26 Nov 2020, 15:08

                            There is a known issue with occasional print stalls when running with attached SBC. This was confirmed and fixed yesterday. The fix is in 3.2beta4, which is being tested right now.

                            Duet WiFi hardware designer and firmware engineer
                            Please do not ask me for Duet support via PM or email, use the forum
                            http://www.escher3d.com, https://miscsolutions.wordpress.com

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