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    Blobs at every start and end of line

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    • Jorgeundefined
      Jorge
      last edited by

      I did not find the time to change the board yet but I did some coasting and restart distance tests. I set a high coasting distance and a negative restart distance until I got a fatal underextrusion at the beginning of a line but though I have a blob. So first a blob and then underextrusion for a few mm. This confuses me a lot.

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      • dc42undefined
        dc42 administrators @Jorge
        last edited by

        @jorge said in Blobs at every start and end of line:

        I updated the firmware but unfortunately it makes no difference.

        But did you also set the jerk policy to 1 ?

        Duet WiFi hardware designer and firmware engineer
        Please do not ask me for Duet support via PM or email, use the forum
        http://www.escher3d.com, https://miscsolutions.wordpress.com

        Jorgeundefined 1 Reply Last reply Reply Quote 0
        • Jorgeundefined
          Jorge @dc42
          last edited by

          @dc42 said in Blobs at every start and end of line:

          But did you also set the jerk policy to 1 ?

          Yes, no visible difference 😞

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          • DanLundefined
            DanL
            last edited by

            Could it be a bowden related mechanical issue, e.g. the curvature or a slight kink or dent of the tube, a loose tube/end fitting connection, slight play in the tube-to-extruder fitting......?

            DanL

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            • dc42undefined
              dc42 administrators
              last edited by dc42

              Blobs at the end of a line are typically caused by lack of pressure advance or insufficient retraction. Blobs at the start of a line are not normal. Are you sure that you don't have a positive "extra restart distance" or similar configured in your slicer?

              Duet WiFi hardware designer and firmware engineer
              Please do not ask me for Duet support via PM or email, use the forum
              http://www.escher3d.com, https://miscsolutions.wordpress.com

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              • Jorgeundefined
                Jorge @DanL
                last edited by

                @danl said in Blobs at every start and end of line:

                Could it be a bowden related mechanical issue, e.g. the curvature or a slight kink or dent of the tube, a loose tube/end fitting connection, slight play in the tube-to-extruder fitting......?

                I assumed something like that, too. The bowden is about 50 cm long, which is longer, than I'm used to. That's why I try made a test with a very short bowden, allowing me only to print on one corner of the print area. Again no difference.
                Watching the tube-to-extruder fitting while printing didn't bring the enlightment, too.

                @dc42 said in Blobs at every start and end of line:

                Blobs at the end of a line are typically caused by lack of pressure advance or insufficient retraction. Blobs at the start of a line are not normal. Are you sure that you don't have a positive "extra restart distance" or similar configured in your slicer?

                Makes sense. But I even set ...

                @jorge said in Blobs at every start and end of line:

                ... a negative restart distance until I got a fatal underextrusion at the beginning of a line but though I have a blob. So first a blob and then underextrusion for a few mm. This confuses me a lot.

                DanLundefined 1 Reply Last reply Reply Quote 0
                • DanLundefined
                  DanL @Jorge
                  last edited by

                  @jorge
                  I just looked at your S3D settings and you are not using the "Coast" setting.
                  For me, "Coast" is really helpful to control end blob. I know you tested Coast and Restart, but maybe look at that approach again?
                  I don't know if you have seen the info in the link below, but maybe helpful.
                  https://forum.simplify3d.com/viewtopic.php?f=8&t=2367

                  DanL

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                  • dc42undefined
                    dc42 administrators
                    last edited by

                    In theory, coast-to-end is a poor substitute for pressure advance, and is therefore not needed if you are using the right amount of pressure advance.

                    Duet WiFi hardware designer and firmware engineer
                    Please do not ask me for Duet support via PM or email, use the forum
                    http://www.escher3d.com, https://miscsolutions.wordpress.com

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                    • Jorgeundefined
                      Jorge
                      last edited by

                      Finally I found the time to change the board and it did not help. Same blobs with Marlin. So it has nothing to do with the Duet or RepRap Firmware which means it must be a mechanical issue. I am kind of happy about that, because I love everything about the Duet. But now I have no idea how to solve the problem.

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                      • Vetiundefined
                        Veti
                        last edited by

                        From your config

                        M305 P0 T100000 B4138 R4700 ; Set thermistor + ADC parameters for heater 0
                        M305 P1 T100000 B4138 R4700 ; Set thermistor + ADC parameters for heater 1

                        B4138 is the default value and very likely the wrong value for your thermistor.
                        This can give vastly incorrect temperature differences. (in the range of 40C easily)

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                        • Jorgeundefined
                          Jorge
                          last edited by

                          Thank you for that clue! You were right! I had to calibrate P1 and landet at B3980. The hotend was more than 20C to hot (at 230C)! But since I tested a lot of different temperatures, this didn't help for my problem 😞

                          Vetiundefined 1 Reply Last reply Reply Quote 0
                          • Vetiundefined
                            Veti
                            last edited by

                            what is the lowest temperature that you have printed pla at?

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                            • Vetiundefined
                              Veti @Jorge
                              last edited by

                              @jorge said in Blobs at every start and end of line:

                              Thank you for that clue! You were right! I had to calibrate P1 and landet at B3980. The hotend was more than 20C to hot (at 230C)! But since I tested a lot of different temperatures,

                              how did you do the calibration?
                              normally you find out what the thermistor is and put in the specified value for that thermistor into your config. B3980 is a very unusual value.

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                              • Jorgeundefined
                                Jorge
                                last edited by

                                I printed PLA at temperatures down to non extrusion.

                                I have a hotend from aliexpress. There was no B Value mentioned.
                                For the calibration I removed the filament and the bowden. Then I put the temperature sensor of my multimeter from the top into the nozzle. In the nozzle was some molten filament left, so there was a very good thermal connection to the nozzle. Then I set 230 °C and tweaked the value until the printer and the multimeter showed exactly the same value. I assume, that I eliminated any thermal transitions and tolerances this way, as I measured the temperature of the molten filament and not the heatblock or so.

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                                • Vetiundefined
                                  Veti
                                  last edited by

                                  can you link as to which hotend you bought.

                                  but a random hotend can be a hit and miss.
                                  there could be a quality problem in any of the parts that might cause the problems you are seeing.

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                                  • Jorgeundefined
                                    Jorge
                                    last edited by

                                    Unfortunately the link is no more active. Neither to the V6 clone nor to the cyclops clone or the NF hotend.
                                    But most tests were made with the V6 clone.
                                    I already ordered a coated heatbreak from mapa refining here in Germany and a new bowden. I think the heatsink has no effect as long as the heatbreak and the nozzle are good. And I have a lot of nozzles here.

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                                    • Vetiundefined
                                      Veti
                                      last edited by

                                      @jorge said in Blobs at every start and end of line:

                                      I think the heatsink has no effect

                                      the bowden retention mechanism can have an effect. A small play can lead to retraction problems.

                                      I.e. this heatsink from aliexpress is very close to the e3d one
                                      https://www.aliexpress.com/item/32842829820.html
                                      whereas this one is using a push fit connector which can fail after some time
                                      https://www.aliexpress.com/item/32504536967.html

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