PT100 better wiring and software M305 settings

dc42

On my delta I have a Smart Effector with PT100 sensor and 8 core unshielded cable from the Smart Effector back to the Duet, which includes the 4 PT100 wires. In the same bundle (which is 500mm long) is another 8 core unshielded cable that powers the hot end heater and 2 fans. I have never had a problem with the reading from the PT100.

Stepper motor cables are much more likely to cause interference.

@dc42 said in PT100 better wiring and software M305 settings:

On my delta I have a Smart Effector with PT100 sensor and 8 core unshielded cable from the Smart Effector back to the Duet, which includes the 4 PT100 wires. In the same bundle (which is 500mm long) is another 8 core unshielded cable that powers the hot end heater and 2 fans. I have never had a problem with the reading from the PT100.

Stepper motor cables are much more likely to cause interference.

Yeah - I am cursed I guess... If the new PT100-sensor arrives mid of the week and the old one was the problem, the company that makes them owns me one for free (happened before it seems: https://forum.duet3d.com/topic/4966/highly-erratic-temperature-readings-above-certain-temperature/7)

Will also check this: https://forum.duet3d.com/topic/252/spurious-heater-faults-and-how-to-avoid-them/37

But to be honest with all those little tweeks from the last weeks the spikes are now so erratic and seldom, that a print almost never fails, just working on the "almost" now I am definetly over 90%, maybe 95% and I consider my job done if one out of 100 readings is erratic... with

The lower frequencies like 50hz were actually the opposite of beneficial, I am back at multiples of 50, around 300 now, and that is also what you can see in the screenshot of the auto-PID-tuning (with lower frequencies it looked much worse). With "M570 P9" it works fine, just would like to lower P9 to P7 or so

disabling unpopulated steppers and fans did not do any change (assumed it wouldn´t ) could you give me a hint how to disable the unpopulated 2nd heater for now, if you do not do that already in your firmware I guess EDIT: found it, "allow the PID controller for a heater to be disabled by setting the A, C and D parameters to -1" but as you said, it didn´t change anything

dc42

Unused heaters and extruders won't generate any interference, until you command them to turn on.

@dc42

Relief-time: The spikes where because of a bad connector! Beside of electrostatic-discharge-triggered-spikes when e.g. calibrating the z-offset while interfacing with hand (wearing the wrong shoeds or shirt) with the print-head I had no more spikes so far -> and when doing that whoever does it could wear gloves if it should be really a problem.
Now will check if I can revert back to the old switching-power-supply

Edit (a few days later): Just remembered that I had a test where I removed all cable but the PT100 and still the 2000C was there -> Since I vacuumcleand the thing the last days and found a little metal-debris from the work on the gantry I rather thing there where some fine metal-flakes that were responsible for the whole problems.
-> What I learned: There is a reason why usually the electronics is not mounted underneath a gantry which is made of metal but rather at the "back", because when you work on the metal the chances are smaller that debris "falls" into the electronics-bay.

@dc42 said in PT100 better wiring and software M305 settings:

Unused heaters and extruders won't generate any interference, until you command them to turn on.

Already thought of it to be that way (Just had to raise the issue for me in some way)

@dc42

O.K.: Switched back to the old power-supply and it also works. Yeah! ! (And because of perfecting the cables against EMI even with neither of the two I have now extensive ripple or noise in the temp-sensor-signal).
But now I experienced a new behavior which puzzles me: With the old bad connectors and those "shorts/2000C" every 30 seconds at least with the better daitron-psu it printed just fine. With the new behavior of the printer being that there is maybe a "short/2000C" every 20-30 minutes or so - yep still having some sort of loose connector on the printhead because this only happens if the thing is moving - , it immediately pauses the print (which of course is a desired behavior for sure)

Just in my case I am leaving town soon having to finish the job and do now want to touch the wiring another time (also the cables are getting shorter and shorter to fit new connectors...). Long story short: Is there a workaround-way via software if there is that "2000C" every 20/30 minutes with something like "M570 H1 P20 T2000" (I know this is not how it is intended, but I already more or less have an agreement with them to touch the whole wiring again next year for a duet3-swap then )

dc42

I've been looking at how we might reduce the sensitivity of PT100 sensors to interference. So I wrapped the PT100 wires around the Y stepper motors wires of my bench setup, and set up a GCode file to do continuous Y stepper motor movements at 2A current. But the reading from the PT100 remained rock steady. So I don't understand why a number of users have reported temperature spikes when the motors start moving.

@dc42
Thanks so much about taking us/me serious. I have a couple of ideas why everything is like it is:

metal-debris: In my case there was metal-debris in the open lower "bay" which also houses all the electronics, I learnend now the hard way why electronics should not be underneath the gantry with open top, when you are still working on your metal-gantry or even weeks later after working on it when it wasn´t cleand perfectly... vacuum-cleaning helped (and checking from time to time with the (mobile-phone-)torch/led if something glitters in the electronics-bay
loose connectors: I am sure in the huge build-up I made for the local artists here the long cables can pull with quite some torque on one or both of the ends, why strain-relief becomes a very important thing, so that not over time or while print-head is moving in a print connectors start to widen over time or the crimped side of the connector starts to loosen... I thought I was smart to take cables with an aditional flame-retardant layer, but so they quite thick, don´t know if I would do that anymore that way but rather buy one thick flame-retardant-flexible-tube where I put all cables for the printhead into...

With all that said: I am too young and studied stuff too far away from that to not have to have that learning-curve. So in a sense you - meaning you - become victim of your success with your very good pcb and support because more and more novice users - like me - try to use it in a maybe too professional intention while not having learned the necessary precautions...

So how to proceed with people like me:
Since I can understand if you do not like users to be able to totally disable all faults permanently for all heaters because it would be unresponsible to have some young kid burn down the printer and maybe even more because of it, how about a stepped safety/precaution:

For people that know how to make connectors/cabling and to avoid metal-debris, have the full security-features like they are now or even better (default setting)
for the rest, maybe offer more way to loosen even more than now the boundries of M570 by widening amount of short error-persistency: So if there is a short only a millisecond or so only every x minutes, it can be ignored - at least in my case with a metalgantry printing on a metalplate. If the short is more permanently like more than x seconds with a variable to set this would be perfect (I doubt M570 Px is doing exactly what I am describing here?) there might be a more severe problem... and it should throw a fault... so somehow differentiate between a temporary problem and a more severe permanent short to "high"/"low".

Oh and also maybe good info for the next iteration of the pt-100-board: I hooked up a second pt100 just like it came (out of the box) putting no crimp or connector or whatsoever on it to be sure that I do not change anything. Surprise, surprise. If with the old connectors (changed now) there was a heavy spike, even this second pt100 sitting near the pcb had a spike... that way I knew I did something wrong with the connectors on the cables or so because those "shocks" must have been so heavy the "spark" reached from one pt100 to the next one or it might even come via the pcb.

Since avoiding after each connector to make a test but rather redo all connectors and starting up the duet, I cannot say which connector was the worst, just that definetly it was my fault so thank you even more for your help

@dc42

EDIT: Ah - a friend of my suggested the following: Since it is possible in config.g to hook-up additional virtual sensors -> Why not be able to config another virtual heater-sensor optionally which shows the raw-data of the temperature-sensor! That way when wiggling on a specific cable I might have a clue which cable/connectors to track down without borrowing an oscilloscope and learn how to use it...

EDIT2: Spontaneous idea e.g. Within M570 an additional variable like Fnnn with F0=cancel print even with non-persistent but beyond threshold heater fault F1=pause print with non-persistent but beyond threshold heater fault F2=only issue permanent M117 message but keep printing with non-persistent but beyond threshold heater fault -> what is persistent and non persistent could be defined within M570 Pnnn/Tnnn variable?
I gues in this scenario F2 is too risky? Or would this interfere with the M143 Annn-set? Better to put it there? How to correlate M570 to M143?

EDIT3: Will check PCB soon, hopefully saturday if any connector has gone loose

@dc42

EDIT4: My poor qualification for those connectors with special crimps is why I asked some time ago for those simple (round-crimped) push-terminals on the pcb´s that wago, phoenix-contact and the taiwanese company that I forgot the name of (JVC) have in their portfolio. But that said/written, I could understand that you cannot choose your connectors by the poorest performing customers

@dc42

EDIT5: One thing for future that could be beneficial for next iteration boards: Of course electronics on pcb´s is miniaturizing more and more, but the connector´s on the user-side/interface-side could still be big & have a decent distance between each pin (2,54mm...) for not so talented users like me to make sure when I "assemble/make" that connector to my cable the possibility of only one fine "metal-hair" of the unisolated cableends of one pin to the next pin within one connector, has a low possiblity to touch each other because they are well separated. Also I start to hot-glue all connectors when they are assembled, that because of movement, they cannot become loose over time. Just one other fine detail... I can see the problem that too big connectors take up too much space on the pcb

Oh and EDIT6: One major problem was my own "home-made" cable to the paneldue. Since that cable is 3meters long I bought one with ca. 0,5mm^2 diameter and very good shielding ... and it works of course ( ) but I was not carefull enough with those connectors and have to redo them definetly (at least there is ca. 30cm still too much cable so I can chop off another bit and redo them...) When I unplug it 99.9% of all spikes are gone, only that 1 every half an hour or so. If I can find that last connector I am not sure - rather I gamble on your next firmware-update I guess

mihaitintea

@dc42

Hello

Please, is there any recent advice to retrofit capacitors on the PT100 daughterboard because of H1 heater faults ? I have such a PT100 daughterboard bought during 2019 along with Duet3d wifi and Delta Smart Effector+PT100, and am having my share of H1 faults.

Regsrds

@mihaitintea maybe this'll help https://forum.duet3d.com/post/102266