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    Delta Calibration with mini IR probe

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    Tuning and tweaking
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    • dc42undefined
      dc42 administrators
      last edited by

      Sadly imgur is telling me that it is over capacity, so I can't see the image you linked to.

      Have you read https://duet3d.com/wiki/Calibrating_a_delta_printer ?

      Duet WiFi hardware designer and firmware engineer
      Please do not ask me for Duet support via PM or email, use the forum
      http://www.escher3d.com, https://miscsolutions.wordpress.com

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      • kraegarundefined
        kraegar
        last edited by

        I have.

        Here's the table I linked on imgur. Hopefully the formatting works.

        Z Z/Y Y Y/X X X/Z Z.5 Y.5 X.5 C mean deviation
        0.193 -0.246 0.175 -0.208 0.278 -0.206 0.024 0.082 -0.108 0.010 -0.001 0.176
        0.180 -0.246 0.175 -0.196 0.265 -0.206 0.024 0.082 -0.121 0.010 -0.003 0.172
        0.205 -0.234 0.175 -0.196 0.278 -0.206 0.037 0.082 -0.108 0.010 0.004 0.175
        0.218 -0.234 0.200 -0.208 0.278 -0.193 0.049 0.082 -0.108 0.023 0.011 0.179
        0.155 -0.259 0.175 -0.208 0.278 -0.206 0.037 0.082 -0.121 0.010 -0.006 0.175

        Co-Creator of the RailcoreII CoreXY printer
        https://www.thingiverse.com/thing:2407174

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        • kraegarundefined
          kraegar
          last edited by

          More details about my printer.

          SeeMeCNC Rostock max v2, with their injection molded carriages & ball end barbells. I just installed CF arms from tricklaser, they measure 300.15mm according to tricklaser. I don't know of a great way to precisely measure them, but they do match up and using a common tape measure they appear to be right at that. Aluminum effector platform, again with the seemecnc ball ends. 80 steps/mm belt driven.

          The pattern of the high probe height at each tower, and negative number opposite each tower is really odd to me.

          Co-Creator of the RailcoreII CoreXY printer
          https://www.thingiverse.com/thing:2407174

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          • kraegarundefined
            kraegar
            last edited by

            Updated to 1.17b, ran an 8 point calibration.

            Diagonal 300.150, delta radius 143.937, homed height 373.250, bed radius 150.0, X 0.463°, Y 1.232°, Z 0.000°
            Endstop adjustments X0.66 Y0.63 Z-1.30, tilt X-0.94% Y-0.28%

            Z Z/Y Y Y/X X X/Z Z.5 Y.5 X.5 C mean deviation
            0.280 -0.225 0.234 -0.215 0.260 -0.2 0.015 -0.002 0.019 0.019 0.018 0.183
            0.255 -0.237 0.209 -0.227 0.235 -0.2 0.015 -0.002 0.006 0.007 0.006 0.177
            0.243 -0.237 0.222 -0.227 0.235 -0.2 0.002 -0.015 0.006 0.007 0.003 0.176

            Co-Creator of the RailcoreII CoreXY printer
            https://www.thingiverse.com/thing:2407174

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            • dc42undefined
              dc42 administrators
              last edited by

              Are you certain that you have entered the correct rod length, as measured between bearing centres? What sorts of bearings do you have, and how are you measuring the rod length? Do you have equal bearing spacings at top and bottom of each pair of rods?

              It might be interesting to try 7 factor calibration and see what the firmware thinks the rod length is.

              Duet WiFi hardware designer and firmware engineer
              Please do not ask me for Duet support via PM or email, use the forum
              http://www.escher3d.com, https://miscsolutions.wordpress.com

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              • kraegarundefined
                kraegar
                last edited by

                I don't have an accurate way of measuring the new rods, as they're much longer than my calipers.

                Earlier I had run a 7 factor calibration, and it said they were ~304.5mm, instead of their 300.15 as sold.

                They're not bearings, they're ball ends: https://www.seemecnc.com/collections/parts-accessories/products/replacement-ball-joints

                The specific rods I got are these: http://tricklaser.com/Carbon-Fiber-Tube-Arms-with-Ball-Cup-Rod-Ends-ARM-BC300.htm

                And, unfortunately, the bed on my printer isn't long enough that I'm meeting the "probe well outside the printable area" to get a good measurement on the arms using a 7 factor calibration.

                Co-Creator of the RailcoreII CoreXY printer
                https://www.thingiverse.com/thing:2407174

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                • kraegarundefined
                  kraegar
                  last edited by

                  Running a 9 factor calibration today, it gives a diagonal length of 310mm. I'm sure they're not that long! (Using a common tape measure and eyeballing it, they're right at 300mm)

                  (Just to check, from a clean start, a 7 factor calibration also says 310mm)

                  Co-Creator of the RailcoreII CoreXY printer
                  https://www.thingiverse.com/thing:2407174

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                  • kraegarundefined
                    kraegar
                    last edited by

                    Just for grins, here's a full 9 point calibration result, after 3 iterations:

                    Diagonal 308.484, delta radius 146.441, homed height 373.347, bed radius 150.0, X 0.146°, Y 0.756°, Z 0.000°

                    Endstop adjustments X0.30 Y1.24 Z-1.54, tilt X-0.23% Y-0.31%

                    Bed probe heights: 0.002 -0.002 0.025 0.007 0.020 -0.022 -0.028 -0.014 -0.015 0.069, mean 0.004, deviation from mean 0.027

                    Co-Creator of the RailcoreII CoreXY printer
                    https://www.thingiverse.com/thing:2407174

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                    • kraegarundefined
                      kraegar
                      last edited by

                      A couple notes:

                      1 - I resolved the majority of the tilt. It was actually the hotend not sitting level in the groove mount, and since the probe is attached to the hotend… tilt. Didn't take much for it to be off.

                      2 - I'm also checking with a different probe type now (accelerometer & tapping the nozzle on the bed) and still seeing the same "high at the towers, low opposite" pattern going in the results of an S-1 check after a few rounds of auto calibration.

                      3 - The amount of error is worse with the longer (300.15mm) CF arms than with my shorter (291.6mm) injection molded arms.

                      4 - in both cases, if I put in the arms are longer than they are, the error reduces greatly, and can nearly be negates.

                      5 - Swapping the "barbells" around between positions, or from the carriages to the effector, or switching the location of any of the pairs of arms has zero bearing on this pattern.

                      Co-Creator of the RailcoreII CoreXY printer
                      https://www.thingiverse.com/thing:2407174

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                      • kraegarundefined
                        kraegar
                        last edited by

                        Testing dimensional accuracy, the 300.15mm arm length for the CF arms (as sold length, and looks accurate by eyeing them) gives dimensionally accurate prints.

                        Co-Creator of the RailcoreII CoreXY printer
                        https://www.thingiverse.com/thing:2407174

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                        • dc42undefined
                          dc42 administrators
                          last edited by

                          I suggest the following test:

                          1. Run 6-point auto calibration. Print 2 parallel lines, from one edge of the bed to the other, one half a bed width to the left of centre and one half a bed width to the right. Then test them for straightness with a ruler.

                          2. Do the same, but this time run 7-point auto calibration first. RRF will adjust the diagonal rod length to even out those height differences.

                          What will be interesting is which test print has the straighter lines.

                          Is the 300mm length quoted for the new arms measured between the centres of the balls?

                          Duet WiFi hardware designer and firmware engineer
                          Please do not ask me for Duet support via PM or email, use the forum
                          http://www.escher3d.com, https://miscsolutions.wordpress.com

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                          • kraegarundefined
                            kraegar
                            last edited by

                            Here are the prints:

                            S6 Calibration:
                            Endstop adjustments X-0.24 Y1.37 Z-1.13, tilt X0.00% Y0.00%
                            Diagonal 300.150, delta radius 144.174, homed height 373.490, bed radius 150.0, X 0.126°, Y 0.565°, Z 0.000°

                            http://imgur.com/GRw04H4
                            http://imgur.com/sqU84ne

                            S7 Calibration:

                            Diagonal 310.832, delta radius 147.461, homed height 373.605, bed radius 150.0, X 0.103°, Y 0.586°, Z 0.000°
                            Endstop adjustments X-0.26 Y1.37 Z-1.12, tilt X0.00% Y0.00%

                            http://imgur.com/Wdbz5C1
                            http://imgur.com/OeusmvF

                            It may be hard to tell from the photos, but the S7 calibration lines were bowed in the center, slightly curved.

                            Co-Creator of the RailcoreII CoreXY printer
                            https://www.thingiverse.com/thing:2407174

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                            • kraegarundefined
                              kraegar
                              last edited by

                              Here's a 250mm bed test printed with an S6 calibration. You can see it's thin at the towers, and matches the pattern I see in the S-1 test.

                              http://imgur.com/MjAIulh

                              Co-Creator of the RailcoreII CoreXY printer
                              https://www.thingiverse.com/thing:2407174

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                              • kraegarundefined
                                kraegar
                                last edited by

                                Oh, and the new arms are measured center of the pivot point to center, yes.

                                Co-Creator of the RailcoreII CoreXY printer
                                https://www.thingiverse.com/thing:2407174

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