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Flux issue?

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Duet Hardware and wiring
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  • undefined
    RobMink
    last edited by RobMink 1 Oct 2020, 02:19 10 Jan 2020, 02:18

    Hello all! I was moving an axes and had the 4 lead screw gantry jam. This caused some of the steppers to jump steps. Now, I get a stepper drive shorted to ground on driver 2. I checked the wiring for shorts and found none. I am still getting the error when the motor is unplugged. Upon inspection, one of the driver MOSFETs and some other components where covered in a thick off white substance. Flux. Cleaning gently with a q tip and 91% isopropal I was able to get most of it off, but I think some is under the bottom most driver 2 mosfet IC on the HC6 0.6 V board. I have a photo attached of the after cleaning. You can see some corrosion on the electrolytic cap as well as some flux on the SMT (c215) cap, and the MOSFET (Q19).

    Thanks for taking the time to read this!

    20200108_223029.jpg

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    • ?
      A Former User
      last edited by 10 Jan 2020, 02:43

      that flux is everywhere, under the chips too, it's normal and expected, it is no-clean flux so you do not need to clean it, it does not conduct electricity.. (even most of the flux solutions that are not "no-clean" do not have to be cleaned)

      "stepper shorted" usually means driver (or in case of duet 3 that comes with external fets, the fet) is dead. this is not supposed to happen on jam but if any of the motors had a lose wire that can blow the fets on the output (attaching/detaching motors while driver is enabled)

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        RobMink
        last edited by 10 Jan 2020, 02:50

        Hmm, Ok. What do you think caused the corrosion on the cap's Solder joint then?

        Thanks!

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          Catalin_RO
          last edited by 10 Jan 2020, 03:58

          Looks more like a bad solder paste disposal in that area. Clearly the Q19 transistor soldering looks significantly different from the others. Maybe some dirt between the PCB and the mask having the final effect of too much deposited solder paste?

          undefined 1 Reply Last reply 10 Jan 2020, 04:26 Reply Quote 0
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            RobMink @Catalin_RO
            last edited by 10 Jan 2020, 04:26

            @Catalin_RO

            Thanks for looking! That might be it.

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              dc42 administrators
              last edited by dc42 1 Oct 2020, 07:52 10 Jan 2020, 07:50

              Flux isn't normally white. My guess is that one of the mosfets failed and the white gunk came out of it. Do you have a photo of the board before you cleaned the white gunk off?

              Duet WiFi hardware designer and firmware engineer
              Please do not ask me for Duet support via PM or email, use the forum
              http://www.escher3d.com, https://miscsolutions.wordpress.com

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                RobMink
                last edited by 10 Jan 2020, 12:03

                unfortunately I do not.

                Thanks

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