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    Z and E Calibration Conundrum

    Scheduled Pinned Locked Moved
    Tuning and tweaking
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    • Vetiundefined
      Veti @doublec4
      last edited by

      @doublec4 said in Z and E Calibration Conundrum:

      M92 X89 Y89

      those are rather unusual values.

      lets calculate the values. measure the belt pitch with a ruler(spacing between the tooth)
      take the length of lets say 10 tooth and divide the length by 10 (most belts used have a pitch of 2mm)

      then count the tooth on the pulley on the motor.

      assuming a 2mm pitch belt, that would indicate a 18 tooth pulley.

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      • doublec4undefined
        doublec4
        last edited by

        belt pitch is 2mm and number of teeth on pulleys appears to be 18. It's a little tough to count them as they are partially obstructed and the enclosure isn't all that large, but I am pretty confident that is the correct count.

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        • Vetiundefined
          Veti
          last edited by

          18 tooth pulley is unusual.

          anyway put in the numbers
          https://blog.prusaprinters.org/calculator_3416/
          and you get
          88.89 steps/mm

          are you sure that the thermistors is a semitec one?

          doublec4undefined 1 Reply Last reply Reply Quote 0
          • doublec4undefined
            doublec4
            last edited by

            Changed to the following values based on 18T pulley and then calculated steps based on dimensions I've been getting from the calibration cube (0.7mm oversized in XY). See below config.

            I also adjusted my Z steps and I noticed slight over extrusion/blobbing in the first several layers. I toyed with the extrusion % while the print was running in the DUET interface. Brought it down to 90% and the print was coming out pretty clean on subsequent layers. Cancelled that print, brought my E steps down to 140 as you can see below and I'm going to try another cube now...

            ; Configuration file for Duet WiFi (firmware version 2.03)
            ; executed by the firmware on start-up
            ;
            ; generated by RepRapFirmware Configuration Tool v3.1.4 on Sat Oct 17 2020 22:58:03 GMT-0400 (Eastern Daylight Time)
            
            ; General preferences
            G90                                      ; send absolute coordinates...
            M83                                      ; ...but relative extruder moves
            M550 P"Dremel"                       ; set printer name
            
            ; Network
            M551 P""                         ; set password
            M552 S1                                  ; enable network
            M586 P0 S1                               ; enable HTTP
            M586 P1 S0                               ; disable FTP
            M586 P2 S0                               ; disable Telnet
            
            ; Drives
            M569 P0 S1                               ; physical drive 0 goes forwards
            M569 P1 S1                               ; physical drive 1 goes forwards
            M569 P2 S1                               ; physical drive 2 goes forwards
            M569 P3 S1                               ; physical drive 3 goes forwards
            M584 X0 Y1 Z2 E3                         ; set drive mapping
            M350 X16 Y16 Z16 E16 I1                  ; configure microstepping with interpolation
            M92 X86 Y86 Z386.5 E140.00	    	 ; set steps per mm
            M566 X900.00 Y900.00 Z12.00 E120.00      ; set maximum instantaneous speed changes (mm/min)
            M203 X6000.00 Y6000.00 Z180.00 E1200.00  ; set maximum speeds (mm/min)
            M201 X500.00 Y500.00 Z20.00 E250.00      ; set accelerations (mm/s^2)
            M906 X800 Y800 Z800 E1000 I30             ; set motor currents (mA) and motor idle factor in per cent
            M84 S30                                  ; Set idle timeout
            
            ; Axis Limits
            M208 X0 Y0 Z0 S1                         ; set axis minima
            M208 X290 Y155 Z125 S0                   ; set axis maxima
            
            ; Endstops
            M574 X2 Y2 Z1 S0                         ; set active low and disabled endstops
            
            ; Z-Probe
            M558 P0 H5 F175 T6000                    ; disable Z probe but set dive height, probe speed and travel speed
            M557 X15:215 Y15:175 S20                 ; define mesh grid
            
            ; Heaters
            M140 H-1                                 ; disable heated bed
            M305 P1 T100000 B4725 C7.060000e-8 R4700 ; set thermistor + ADC parameters for heater 1
            M143 H1 S280                             ; set temperature limit for heater 1 to 280C
            
            ; Fans
            M106 P0 S0 I0 F500 H-1                   ; set fan 0 value, PWM signal inversion and frequency. Thermostatic control is turned off
            M106 P1 S1 I0 F500 H1 T45                ; set fan 1 value, PWM signal inversion and frequency. Thermostatic control is turned on
            
            ; Tools
            M563 P0 D0 H1 F0                         ; define tool 0
            G10 P0 X0 Y0 Z0                          ; set tool 0 axis offsets
            G10 P0 R0 S0                             ; set initial tool 0 active and standby temperatures to 0C
            
            ; Custom settings are not defined
            
            ; Miscellaneous
            M575 P1 S1 B57600                        ; enable support for PanelDue
            
            M501
            
            
            
            Vetiundefined 1 Reply Last reply Reply Quote 0
            • Vetiundefined
              Veti @doublec4
              last edited by

              @doublec4 said in Z and E Calibration Conundrum:

              I've been getting from the calibration cube (0.7mm oversized in XY)

              its more likely an issue with the extrusion rather than steps/mm.

              i would keep the x y z values at the calculated ones for no.

              the slicer will normally tell you how many grams the print is.
              then measure the weight of the printed object and compare

              doublec4undefined 1 Reply Last reply Reply Quote 0
              • doublec4undefined
                doublec4 @Veti
                last edited by

                @Veti Also regarding the thermistor, it is an E3D cartridge style semitec 104GT

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                • doublec4undefined
                  doublec4 @Veti
                  last edited by

                  @Veti I will give the weight a try tomorrow too!

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                  • doublec4undefined
                    doublec4
                    last edited by

                    Cube just came off the printer and dimensionally it is great now. Within +/- 0.05mm in all dimensions.

                    Layers look clean, some minor ringing/ghosting on the letters but otherwise I'm satisfied for now. The edges of the cube could be a little crisper so I will look into pressure advance

                    I will print and weigh some models tomorrow. I'm happy with the result but I'm still a little baffled as to why I would have to reduce my E steps so much ... seems like a major disconnect between what the slicer thinks I need for mm vs what I actually need when printing.

                    Vetiundefined 1 Reply Last reply Reply Quote 0
                    • Vetiundefined
                      Veti @doublec4
                      last edited by

                      @doublec4 said in Z and E Calibration Conundrum:

                      I will print and weigh some models tomorrow. I'm happy with the result but I'm still a little baffled as to why I would have to reduce my E steps so much ... seems like a major disconnect between what the slicer thinks I need for mm vs what I actually need when printing.

                      i tend to reduce my e steps by 10% ob my printers, dont know why but it does produces better prints.

                      deckingmanundefined 1 Reply Last reply Reply Quote 0
                      • deckingmanundefined
                        deckingman @Veti
                        last edited by

                        @Veti said in Z and E Calibration Conundrum:

                        @doublec4 said in Z and E Calibration Conundrum:

                        I will print and weigh some models tomorrow. I'm happy with the result but I'm still a little baffled as to why I would have to reduce my E steps so much ... seems like a major disconnect between what the slicer thinks I need for mm vs what I actually need when printing.

                        i tend to reduce my e steps by 10% ob my printers, dont know why but it does produces better prints.

                        Similarly, I always use an extrusion multiplier of 95%. I'm not able to provide a link right now but somebody did a lot of work and came to the conclusion that printed parts can tolerate quite a high degree of under extrusion without any adverse consequences but are very intolerant of over extrusion. My own tests tend to agree (usual caveats about slicers, settings etc).

                        Ian
                        https://somei3deas.wordpress.com/
                        https://www.youtube.com/@deckingman

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