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Duet3D PCB delta printer effector sneak preview

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Smart effector for delta printers
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  • undefined
    DjDemonD
    last edited by 30 Jul 2017, 12:14

    The best I'm managing is 0.007 regularly I've seen lower but this is a lot to do with the mechanical precision of the machine, the probes are accurate enough.

    So well done. It's a great result.

    Simon. Precision Piezo Z-Probe Technology
    www.precisionpiezo.co.uk
    PT1000 cartridge sensors NOW IN, just attach to your Duet board directly!

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    • undefined
      DjDemonD
      last edited by 30 Jul 2017, 12:16

      How does your setup do with Russ's probing accuracy test? https://www.duet3d.com/forum/thread.php?id=1330&p=1

      Simon. Precision Piezo Z-Probe Technology
      www.precisionpiezo.co.uk
      PT1000 cartridge sensors NOW IN, just attach to your Duet board directly!

      1 Reply Last reply Reply Quote 0
      • undefined
        Dougal1957
        last edited by 30 Jul 2017, 12:22

        mine have been 0.006-0.007 until this morning haven't up;oaded the stuff to russ's test to be fair but once I get fully sorted I will upload them

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        • undefined
          Dougal1957
          last edited by 30 Jul 2017, 13:18

          36 point test gives
          2:12:37 PMBed probe heights: -0.015 -0.025 -0.020 -0.018 -0.020 -0.015 -0.025 -0.030 -0.025 -0.025 -0.025 -0.030 -0.020 -0.025 -0.020 -0.020 -0.025 -0.025 -0.025 -0.020 -0.025 -0.025 -0.025 -0.025 -0.025 -0.025 -0.025 -0.020 -0.020 -0.020 -0.020 -0.025 -0.025 -0.025 -0.025 -0.025, mean -0.023, deviation from mean 0.003
          Done printing file
          2:10:59 PMM32 Cal pieces ABS/Probe_Testing_Single_Point_36_probes_P_values.gcode.txt
          File Cal pieces ABS/Probe_Testing_Single_Point_36_probes_P_values.gcode.txt selected for printing

          !00 point move test gives
          2:17:49 PMBed probe heights: -0.020 -0.012 -0.022 -0.022 -0.027 -0.027 -0.027 -0.027 -0.027 -0.022 -0.022 -0.027 -0.022 -0.022 -0.017 -0.022 -0.017 -0.027 -0.017 -0.022 -0.027 -0.027 -0.027 -0.017 -0.005, mean -0.022, deviation from mean 0.005
          Done printing file
          2:13:37 PMM32 Cal pieces ABS/Probe_Testing_moving_100-100_probe_0-0_25_Point_p_values_.gcode.txt
          File Cal pieces ABS/Probe_Testing_moving_100-100_probe_0-0_25_Point_p_values_.gcode.txt selected for printing

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          • undefined
            loic
            last edited by 30 Jul 2017, 13:20

            @dc42:

            @loic:

            do you have an idea about the cost for a kit?
            i will buy one for my delta xxl project +nimble

            I think we will publish the prices tomorrow or Tuesday.

            thanks dc42
            djd: yes you option is very great for non pcb option
            i plan to install one on my original anycubic delta
            on my smoothie and xl delta project it will be pcb for a clean design and i really like that we can use zesty nimble on it(the best combo so..light pcb+ the best extruder for delta)
            someone know how is made zesty nimble?does it print parts or mould plastic?
            other thing dc42.. i have ordered for my carriage made in europe this
            https://fr.aliexpress.com/item/1Pcs-Reprap-Aluminum-Alloy-Delta-Kossel-Slide-M3-M4-Tackle-20-15mm-20-20mm-Effector-Kossel/32814331048.html?spm=a2g0s.9042311.0.0.RtfTrZ
            20*15mm version..so does it possible to order one with the right size hole directly?

            1 Reply Last reply Reply Quote 0
            • undefined
              Dougal1957
              last edited by 30 Jul 2017, 13:24

              @loic:

              @dc42:

              @loic:

              do you have an idea about the cost for a kit?
              i will buy one for my delta xxl project +nimble

              I think we will publish the prices tomorrow or Tuesday.

              thanks dc42
              djd: yes you option is very great for non pcb option
              i plan to install one on my original anycubic delta
              on my smoothie and xl delta project it will be pcb for a clean design and i really like that we can use zesty nimble on it(the best combo so..light pcb+ the best extruder for delta)
              someone know how is made zesty nimble?does it print parts or mould plastic?
              other thing dc42.. i have ordered for my carriage made in europe this
              https://fr.aliexpress.com/item/1Pcs-Reprap-Aluminum-Alloy-Delta-Kossel-Slide-M3-M4-Tackle-20-15mm-20-20mm-Effector-Kossel/32814331048.html?spm=a2g0s.9042311.0.0.RtfTrZ
              20*15mm version..so does it possible to order one with the right size hole directly?

              You could always print a jig with the holes in the right place and drill a second row of holes in the carriage adaptors.

              As for the Nimble the plastic parts are printed using SLS Systems by an outside print house and are done at 0.05mm layer sizes in Nylon12 material

              Doug

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              • undefined
                Dougal1957
                last edited by 30 Jul 2017, 13:33

                Second set of runs
                2:22:20 PMBed probe heights: -0.010 -0.015 -0.015 -0.020 -0.010 -0.025 -0.010 -0.015 -0.015 -0.020 -0.015 -0.020 -0.020 -0.020 -0.020 -0.020 -0.020 -0.010 -0.020 -0.020 -0.015 -0.025 -0.020 -0.020 -0.020 -0.025 -0.020 -0.023 -0.020 -0.015 -0.020 -0.020 -0.020 -0.020 -0.020 -0.020, mean -0.018, deviation from mean 0.004
                Done printing file
                2:20:43 PMM32 Cal pieces ABS/Probe_Testing_Single_Point_36_probes_P_values.gcode.txt
                File Cal pieces ABS/Probe_Testing_Single_Point_36_probes_P_values.gcode.txt selected for printing

                2:32:30 PMBed probe heights: -0.015 -0.022 -0.027 -0.022 -0.022 -0.022 -0.027 -0.022 -0.022 -0.027 -0.027 -0.022 -0.032 -0.022 -0.027 -0.027 -0.027 -0.027 -0.022 -0.027 -0.027 -0.027 -0.027 -0.027 -0.005, mean -0.024, deviation from mean 0.005
                Done printing file
                2:28:18 PMM32 Cal pieces ABS/Probe_Testing_moving_100-100_probe_0-0_25_Point_p_values_.gcode.txt
                File Cal pieces ABS/Probe_Testing_moving_100-100_probe_0-0_25_Point_p_values_.gcode.txt selected for printing

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                • undefined
                  dc42 administrators
                  last edited by 30 Jul 2017, 14:07

                  The reproducibility you get will depend in part on the microstepping you select and how friction-free your machine is. The resolution of the probe can't be better than the microstep resolution, and will be worse if friction causes the effector not to move on each microstep - which is more likely if you use smaller microsteps.

                  There are the Z resolutions you get with typical configurations:

                  1.8deg motors, 20 tooth GT2 pulleys = 12.5um
                  1.8deg motors, 16 tooth GT2 pulleys = 10um
                  0.9deg motors, 20 tooth GT2 pulleys = 6.25um
                  0.9deg motors, 16 tooth GT2 pulleys = 5um

                  If you increase microstepping to x32 then you might halve the resolution, but only if friction is low enough and you have enough motor current.

                  Duet WiFi hardware designer and firmware engineer
                  Please do not ask me for Duet support via PM or email, use the forum
                  http://www.escher3d.com, https://miscsolutions.wordpress.com

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                  • undefined
                    Dougal1957
                    last edited by 30 Jul 2017, 14:15

                    I have 0.9 deg motors 16 tooth pullys and have 16 microstepping with interpolation set so I am pretty pleased with how it is coming out (Haydn Mag ball arms Delrin ends)

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                    • undefined
                      loic
                      last edited by 30 Jul 2017, 15:37

                      do you think you will have black color pcb instead bleu(it s for better looking )

                      need an advice from expert
                      i would like to use 550mm length of horizontal OpenBeam (triangle)
                      and 1200mm for vertical
                      for you what will be the best size for length arm
                      i can t arrive to know what size i need to order on haydn s shop

                      1 Reply Last reply Reply Quote 0
                      • undefined
                        Dougal1957
                        last edited by 30 Jul 2017, 15:46

                        I use 500 mm Horizontals and 450mm arms which are a bit longer than is actually need so maybe 480 or so would be ok for you.

                        I can't see the pcb's being in anything other than Blue to be honest and the Beta hotends are also anodised Blue whether the production ones will be the same is to be seen

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                        • undefined
                          loic
                          last edited by 30 Jul 2017, 15:54

                          https://docs.google.com/spreadsheets/d/1Sgv4eIkjU1ZpmKWrO_SRboigdhDsiBE8veC2RlNeG0s/edit?copiedFromTrash#gid=0

                          on this calculator i can see for my setup 440mm..
                          what is you verticale size?

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                          • undefined
                            Dougal1957
                            last edited by 30 Jul 2017, 16:24

                            Vertical makes no difference to arm length but mine is 1000 you may well get away with 440 but they will be very close to the limit What size bed are you aiming for mine is 360mm Dia

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                            • undefined
                              dc42 administrators
                              last edited by 30 Jul 2017, 16:26

                              The production PCBs and heatsinks are both blue. I have both fitted to my delta now 🙂

                              Duet WiFi hardware designer and firmware engineer
                              Please do not ask me for Duet support via PM or email, use the forum
                              http://www.escher3d.com, https://miscsolutions.wordpress.com

                              1 Reply Last reply Reply Quote 0
                              • undefined
                                Hergonoway
                                last edited by 30 Jul 2017, 16:54

                                Did any beta tester experienced "ringing" due to the custom mounting with the sensor ?

                                Delta goes BrrrRRRRrrrrrRRRRrrr

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                                • undefined
                                  DjDemonD
                                  last edited by 30 Jul 2017, 17:22

                                  This certainly seems the optimum delta configuration at present, nozzle contact sensor, linear rails, Haydn magnets, stiff effector and carriages (PCB/metal). About time for someone to blow it wide open with a radical new design 🙂 I do like the Tevo Little Monster frame that's a nice idea, a lot of the rest of the stock machine is so so but the frame is a good idea.

                                  Simon. Precision Piezo Z-Probe Technology
                                  www.precisionpiezo.co.uk
                                  PT1000 cartridge sensors NOW IN, just attach to your Duet board directly!

                                  1 Reply Last reply Reply Quote 0
                                  • undefined
                                    dc42 administrators
                                    last edited by 30 Jul 2017, 17:51

                                    @DjDemonD:

                                    This certainly seems the optimum delta configuration at present, nozzle contact sensor, linear rails, Haydn magnets, stiff effector and carriages (PCB/metal).

                                    I agree, I think it's state-of-the-art at this time.

                                    @DjDemonD:

                                    About time for someone to blow it wide open with a radical new design 🙂 I do like the Tevo Little Monster frame that's a nice idea, a lot of the rest of the stock machine is so so but the frame is a good idea.

                                    I've not seen a Tevo Delta up close, but from the photos on their web site I wonder whether the base plate and top plate are sufficiently rigid to match the verticals.

                                    Duet WiFi hardware designer and firmware engineer
                                    Please do not ask me for Duet support via PM or email, use the forum
                                    http://www.escher3d.com, https://miscsolutions.wordpress.com

                                    1 Reply Last reply Reply Quote 0
                                    • undefined
                                      loic
                                      last edited by 30 Jul 2017, 18:15

                                      do you know where haydn share his Machined Delrin Sockets file?
                                      i would like to print some.
                                      dc42: pleaaaaase take pictures 😉

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                                      • undefined
                                        dc42 administrators
                                        last edited by 30 Jul 2017, 18:19

                                        There are pictures at https://duet3d.com/wiki/Smart_effector_and_carriage_adapters_for_delta_printer. These are of the second prototype, but the changes to the production effector are small.

                                        Duet WiFi hardware designer and firmware engineer
                                        Please do not ask me for Duet support via PM or email, use the forum
                                        http://www.escher3d.com, https://miscsolutions.wordpress.com

                                        1 Reply Last reply Reply Quote 0
                                        • undefined
                                          Jarery
                                          last edited by 30 Jul 2017, 18:36

                                          looks brilliant.

                                          quick editing error,
                                          "Support for 2-wire thermistor, or 2- PT100 temperature sensor"

                                          should be "2-wire PT100"

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