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    Hang printer - Print stops with mesh leveling

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    • Shinomoriundefined
      Shinomori @Phaedrux
      last edited by

      @phaedrux
      When sending the G30 command the the print head doesn't move and the ui for moving the axis comes up. The buttons work to move the print head. I use those buttons to set the height and hit ok. Then the head moves up to the dive height.

      When sending G29 there is no motion only errors.

      When it was working it would move to the location for each probe at z=H parameter in M558.

      I wonder if the lack of motion at the start of G30 is an indication of what is causing the G29 to fail?

      Phaedruxundefined 1 Reply Last reply Reply Quote 0
      • Phaedruxundefined
        Phaedrux Moderator @Shinomori
        last edited by

        @shinomori said in Hang printer - Print stops with mesh leveling:

        When sending the G30 command the the print head doesn't move and the ui for moving the axis comes up. The buttons work to move the print head. I use those buttons to set the height and hit ok. Then the head moves up to the dive height.

        That's exactly how M558 P0 and manual probing works. You have to manually move the nozzle to touch the bed. So G30 sounds like it's working.

        Once you've done that G30 and set the Z0 position are you able to jog the print head around manually?

        With M558 P0 set, using G29 should indeed prompt you to jog down at each point.

        And just to confirm, that's with this set?

        M558 P0 H15 F120 T6000
        M208 Z-5 S1

        Z-Bot CoreXY Build | Thingiverse Profile

        Shinomoriundefined 1 Reply Last reply Reply Quote 0
        • Shinomoriundefined
          Shinomori @Phaedrux
          last edited by

          @phaedrux

          It moves around fine after g30. I can move it in a very large space and when I send it back to home it is right to the correct spot.

          The behavior was the same with:
          M558 P0 H15 F120 T6000
          M208 Z-5 S1
          and:
          M558 P0 H5 F120 T6000
          M208 Z-15 S1

          Tried both.

          1 Reply Last reply Reply Quote 0
          • Phaedruxundefined
            Phaedrux Moderator
            last edited by

            Ok, so G30 is working, but G29 still complains that it can't reach all the points.

            At this point we don't know if it's a problem with the hang printer kinematic, the SBC DSF implementation, or a firmware problem, or some combination.

            Far as I know, you're the first one trying this.

            Things to test to narrow it down would be to try testing in standalone mode without the Pi as we discussed before. Though this would require running an ethernet cable up to the Duet.

            Z-Bot CoreXY Build | Thingiverse Profile

            Shinomoriundefined 1 Reply Last reply Reply Quote 0
            • Shinomoriundefined
              Shinomori @Phaedrux
              last edited by

              @phaedrux Was in the area and stopped by real quick. Tried running a G90 or G91 right after establishing the home. Tried this with dive bigger than minima and smaller and with the Z minima set to 0. All cases the G30 worked but the G29 still did not.

              Next step is to connect direct to duet with cable.

              The dive is currently set slightly larger than the Z minima. Here is the current config.

              ; General preferences
              G91 ; send relative coordinates...
              M83 ; ...but relative extruder moves
              M550 P"duet3" ; set printer name

              ; Drives
              M569 P0.0 S0 ; physical drive 0.0 goes forwards
              M569 P0.1 S1 ; physical drive 0.1 goes forwards
              M569 P0.2 S0 ; physical drive 0.2 goes forwards
              M569 P0.3 S1 ; physical drive 0.3 goes forwards
              M569 P0.4 S0 ; physical drive 0.4 goes forwards
              M584 X0.0 Y0.1 Z0.2 E0.3 U0.4 ; set drive mapping
              M669 K6 A0.0:-2265.0:0.0 B1725.0:1100.0:0.0 C-1740.0:1120.0:0.0 D0.0:0.0:2666.0 P1500.0
              M350 X16 Y16 Z16 E16 U16 I1 ; configure microstepping with interpolation
              M92 X92.90 Y92.90 Z92.90 E396.00 U93.00 ; set steps per mm
              M566 X900.00 Y900.00 Z900.00 E120.00 U900.00 ; set maximum instantaneous speed changes (mm/min)
              M203 X6000.00 Y6000.00 Z6000.00 E1200.00 U6000.00 ; set maximum speeds (mm/min)
              M201 X500.00 Y500.00 Z500.00 E250.00 U500.00 ; set accelerations (mm/s^2)
              M906 X1000 Y1000 Z1000 E800 U1000 I60 ; set motor currents (mA) and motor idle factor in per cent
              M84 S30 ; Set idle timeout

              ; Axis Limits
              M208 Z-5 S1 ; set axis minima
              M208 Z1500 S0 ; set axis maxima

              ; Endstops
              ; WARNING: No endstops configured

              ; Z-Probe
              M558 P0 H6 F120 T6000; disable Z probe but set dive height, probe speed and travel speed
              G31 P500 X0 Y0 Z0
              M557 R400 S200
              ;M557 X-100:100 Y-100:100 S100 ; define mesh grid

              ; Heaters
              M308 S0 P"temp1" Y"thermistor" T100000 B4138 ; configure sensor 0 as thermistor on pin temp1
              M950 H0 C"out1" T0 ; create nozzle heater output on out1 and map it to sensor 0
              M143 H0 S270 ; set temperature limit for heater 0 to 270C
              M307 H0 B0 S1.00 ; disable bang-bang mode for heater and set PWM limit
              M140 H-1

              ; Fans
              M950 F0 C"out7" Q500 ; create fan 0 on pin out7 and set its frequency
              M106 P0 S0 H0 ; set fan 0 value. Thermostatic control is turned off
              M950 F1 C"out8" Q500 ; create fan 1 on pin out8 and set its frequency
              M106 P1 S0 H0 ; set fan 1 value. Thermostatic control is turned off

              ; Tools
              M563 P0 S"Extruder" D0.3 H0 F0 ; define tool 0
              G10 P0 X0 Y0 Z0 ; set tool 0 axis offsets
              G10 P0 R0 S0 ; set initial tool 0 active and standby temperatures to 0C

              ; Custom settings are not defined
              M564 S0 H0 ;allow move without homing
              ; Miscellaneous
              M501 ; load saved parameters from non-volatile memory
              T0 ; select first tool

              Shinomoriundefined 1 Reply Last reply Reply Quote 1
              • Shinomoriundefined
                Shinomori @Shinomori
                last edited by

                @shinomori
                Ok connected direct to duet. Pi is unplugged from it.

                Connected to it.
                Used G1 S2 commands to tighten individual axis to get to home location.
                Sent
                G92 X0 Y0 Z0 E0
                G90
                G30

                Manual probe worked.
                Moved head back to 0,0,0 with ui buttons.
                Sent G29

                This error:
                g29
                Warning: Skipping grid point X=-200.0, Y=-200.0 because Z probe cannot reach it
                Warning: Skipping grid point X=0.0, Y=-200.0 because Z probe cannot reach it
                Warning: Skipping grid point X=200.0, Y=-200.0 because Z probe cannot reach it
                Warning: Skipping grid point X=200.0, Y=0.0 because Z probe cannot reach it
                Warning: Skipping grid point X=0.0, Y=0.0 because Z probe cannot reach it
                Warning: Skipping grid point X=-200.0, Y=0.0 because Z probe cannot reach it
                Warning: Skipping grid point X=-200.0, Y=200.0 because Z probe cannot reach it
                Warning: Skipping grid point X=0.0, Y=200.0 because Z probe cannot reach it
                Warning: Skipping grid point X=200.0, Y=200.0 because Z probe cannot reach it
                Error: Too few points probed

                M98 P"config.g"
                HTTP is enabled on port 80
                FTP is disabled
                TELNET is disabled

                M115
                FIRMWARE_NAME: RepRapFirmware for Duet 3 MB6HC FIRMWARE_VERSION: 3.3 ELECTRONICS: Duet 3 MB6HC v0.6 or 1.0 FIRMWARE_DATE: 2021-06-15 21:45:56

                Config.g:
                ; General preferences
                G91 ; send relative coordinates...
                M83 ; ...but relative extruder moves
                M550 P"Hangprinter" ; set printer name

                ; Network
                M552 P192.168.2.1 S1 ; enable network and acquire dynamic address via DHCP
                M553 P255.255.255.0
                M586 P0 S1 ; enable HTTP
                M586 P1 S0 ; disable FTP
                M586 P2 S0 ; disable Telnet

                ; Drives
                M569 P0.0 S0 ; physical drive 0.0 goes forwards
                M569 P0.1 S1 ; physical drive 0.1 goes forwards
                M569 P0.2 S0 ; physical drive 0.2 goes forwards
                M569 P0.3 S1 ; physical drive 0.3 goes forwards
                M569 P0.4 S0 ; physical drive 0.4 goes forwards
                M584 X0.0 Y0.1 Z0.2 E0.3 U0.4 ; set drive mapping
                M669 K6 A0.0:-2265.0:0.0 B1725.0:1100.0:0.0 C-1740.0:1120.0:0.0 D0.0:0.0:2666.0 P1500.0
                M350 X16 Y16 Z16 E16 U16 I1 ; configure microstepping with interpolation
                M92 X92.90 Y92.90 Z92.90 E396.00 U93.00 ; set steps per mm
                M566 X900.00 Y900.00 Z900.00 E120.00 U900.00 ; set maximum instantaneous speed changes (mm/min)
                M203 X6000.00 Y6000.00 Z6000.00 E1200.00 U6000.00 ; set maximum speeds (mm/min)
                M201 X500.00 Y500.00 Z500.00 E250.00 U500.00 ; set accelerations (mm/s^2)
                M906 X1000 Y1000 Z1000 E800 U1000 I60 ; set motor currents (mA) and motor idle factor in per cent
                M84 S30 ; Set idle timeout

                ; Axis Limits
                M208 Z-5 S1 ; set axis minima
                M208 Z1500 S0 ; set axis maxima

                ; Endstops
                ; WARNING: No endstops configured

                ; Z-Probe
                M558 P0 H6 F120 T6000; disable Z probe but set dive height, probe speed and travel speed
                G31 P500 X0 Y0 Z0
                M557 R400 S200
                ;M557 X-100:100 Y-100:100 S100 ; define mesh grid

                ; Heaters
                M308 S0 P"temp1" Y"thermistor" T100000 B4138 ; configure sensor 0 as thermistor on pin temp1
                M950 H0 C"out1" T0 ; create nozzle heater output on out1 and map it to sensor 0
                M143 H0 S270 ; set temperature limit for heater 0 to 270C
                M307 H0 B0 S1.00 ; disable bang-bang mode for heater and set PWM limit
                M140 H-1

                ; Fans
                M950 F0 C"out7" Q500 ; create fan 0 on pin out7 and set its frequency
                M106 P0 S0 H0 ; set fan 0 value. Thermostatic control is turned off
                M950 F1 C"out8" Q500 ; create fan 1 on pin out8 and set its frequency
                M106 P1 S0 H0 ; set fan 1 value. Thermostatic control is turned off

                ; Tools
                M563 P0 S"Extruder" D0.3 H0 F0 ; define tool 0
                G10 P0 X0 Y0 Z0 ; set tool 0 axis offsets
                G10 P0 R0 S0 ; set initial tool 0 active and standby temperatures to 0C

                ; Custom settings are not defined
                M564 S0 H0 ;allow move without homing
                ; Miscellaneous
                M501 ; load saved parameters from non-volatile memory
                T0 ; select first tool

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                • Phaedruxundefined
                  Phaedrux Moderator
                  last edited by

                  Can you try with a different M557 command?

                  Try M557 R200 S50

                  Z-Bot CoreXY Build | Thingiverse Profile

                  Shinomoriundefined 1 Reply Last reply Reply Quote 0
                  • Shinomoriundefined
                    Shinomori @Phaedrux
                    last edited by

                    @phaedrux
                    That one still says it can't reach the points with same procedure as before. Just many more points.

                    g29
                    Warning: Skipping grid point X=-100.0, Y=-150.0 because Z probe cannot reach it
                    ...
                    and so on.

                    1 Reply Last reply Reply Quote 0
                    • Phaedruxundefined
                      Phaedrux Moderator
                      last edited by

                      Thanks for testing. At this point we will have to wait for DC42 to return from vacation to be able to investigate further.

                      Z-Bot CoreXY Build | Thingiverse Profile

                      Shinomoriundefined 1 Reply Last reply Reply Quote 0
                      • Shinomoriundefined
                        Shinomori @Phaedrux
                        last edited by

                        @phaedrux Thanks for feedback. Sorry for being a pain with this. I've run into the limit of my knowledge.

                        Interesting test Tobben suggested on discord. I set the home position around z150 and sent a g1 z-100 command in absolute mode. It allowed it. The lines didn't maintain tension which is not too surprising asking for something so far out of norm. But there was no error. Hopefully that helps with diagnosis.

                        Phaedruxundefined 1 Reply Last reply Reply Quote 0
                        • Phaedruxundefined
                          Phaedrux Moderator @Shinomori
                          last edited by

                          @shinomori said in Hang printer - Print stops with mesh leveling:

                          I've run into the limit of my knowledge.

                          Mine too.

                          @shinomori said in Hang printer - Print stops with mesh leveling:

                          Interesting test Tobben suggested on discord.

                          Does anyone else on the discord server have a hand printer on Duet 3 running 3.3 that can confirm whether G29 works for them or not?

                          Z-Bot CoreXY Build | Thingiverse Profile

                          Shinomoriundefined 2 Replies Last reply Reply Quote 0
                          • Shinomoriundefined
                            Shinomori @Phaedrux
                            last edited by

                            @phaedrux I copied the basic delta config for motors and set home and tried G29 and it worked unless the M557 was too big then it threw the same errors. Converted back to HP config. Tried G1 movement commands in absolute mode well past the M557 limits and it was allowed and the printer moved to those locations. The G29 still threw errors for all points.

                            1 Reply Last reply Reply Quote 1
                            • Shinomoriundefined
                              Shinomori @Phaedrux
                              last edited by

                              @phaedrux I haven't seen another duet3 HP other than the V4 Tobben is working on but I asked to see if someone responds. Looking forward to what DC42 thinks. Hopefully the book above gives the clues needed. hehe Thanks for your help.

                              dc42undefined 1 Reply Last reply Reply Quote 0
                              • dc42undefined
                                dc42 administrators @Shinomori
                                last edited by

                                @shinomori I've looked at the code and the limits that apply are those set by M208. So make sure that your limits are sufficient, for example M208 X-300:300 Y-300:300.

                                I also notice that in your config.g file you do not hide the U axis. This may be because you need to move U (aka D in Hangprinter terminology) manually sometimes. However, it means that RRF will check that D is within limits too. So I suggest you hide the U axis using M584 P3 when you don't need to move it manually, in particular when running G29.

                                Duet WiFi hardware designer and firmware engineer
                                Please do not ask me for Duet support via PM or email, use the forum
                                http://www.escher3d.com, https://miscsolutions.wordpress.com

                                Shinomoriundefined 1 Reply Last reply Reply Quote 1
                                • Shinomoriundefined
                                  Shinomori @dc42
                                  last edited by

                                  @dc42 The only time I use the U is with a g1 s2 command for individual axis move to tighten the lines for initial setup. Does that still work with the axis hidden? If so I can hide it all the time.

                                  That makes sense that it is out of limit. I've tried it with XYZ but not U.
                                  I'll get over to the printer to test in the next couple days.

                                  dc42undefined 1 Reply Last reply Reply Quote 0
                                  • Phaedruxundefined
                                    Phaedrux Moderator
                                    last edited by

                                    If you need U available most of the time, you could setup a mesh.g file that would be called when you send G29. Inside that macro you could hide U, do whatever preparation you need and then call G29 S0 to probe the bed and when it's done, unhide the U axis if needed.

                                    Z-Bot CoreXY Build | Thingiverse Profile

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                                    • dc42undefined
                                      dc42 administrators @Shinomori
                                      last edited by

                                      @shinomori said in Hang printer - Print stops with mesh leveling:

                                      @dc42 The only time I use the U is with a g1 s2 command for individual axis move to tighten the lines for initial setup. Does that still work with the axis hidden?

                                      No. You would need to un-hide the U axis (M584 P4) before using that function, and hide it again (M584 P3) afterwards.

                                      Duet WiFi hardware designer and firmware engineer
                                      Please do not ask me for Duet support via PM or email, use the forum
                                      http://www.escher3d.com, https://miscsolutions.wordpress.com

                                      Shinomoriundefined 1 Reply Last reply Reply Quote 0
                                      • Shinomoriundefined
                                        Shinomori @dc42
                                        last edited by

                                        @dc42

                                        Ok did some testing.

                                        With M584 p3 in the sys file I followed this procedure.

                                        Start machine.
                                        G92 X0 Y0 Z0 E0
                                        G90
                                        G30 ; Ui appears No motion at all even hitting buttons hitting ok the tool position says Z 6.0 but the tool head did not move
                                        G29
                                        g29
                                        Warning: Skipping grid point X=-100.0, Y=-100.0 because Z probe cannot reach it
                                        Warning: Skipping grid point X=0.0, Y=-100.0 because Z probe cannot reach it
                                        Warning: Skipping grid point X=100.0, Y=-100.0 because Z probe cannot reach it
                                        Warning: Skipping grid point X=100.0, Y=0.0 because Z probe cannot reach it
                                        Warning: Skipping grid point X=0.0, Y=0.0 because Z probe cannot reach it
                                        Warning: Skipping grid point X=-100.0, Y=0.0 because Z probe cannot reach it
                                        Warning: Skipping grid point X=-100.0, Y=100.0 because Z probe cannot reach it
                                        Warning: Skipping grid point X=0.0, Y=100.0 because Z probe cannot reach it
                                        Warning: Skipping grid point X=100.0, Y=100.0 because Z probe cannot reach it
                                        Error: Too few points probed

                                        If I try to move the machine with g1 commands in the Z the behavior is very chaotic. Small movements the printer does not move but the toolhead position that is reported in the ui is what was asked for and then on some commands it randomly moves, but not to location asked for. Small downward motions are ignored and then suddenly it crashes into the bed.

                                        If I run M584 P4. G1 commands result in expected motion. G30 ui buttons work and it move up to z6.0 after hitting ok. G29 still throws the error.

                                        Config.g:
                                        ; General preferences
                                        G91 ; send relative coordinates...
                                        M83 ; ...but relative extruder moves
                                        M550 P"Hangprinter" ; set printer name

                                        ; Network wired direct
                                        M552 P192.168.2.1 S1 ; enable network and acquire dynamic address via DHCP
                                        M553 P255.255.255.0
                                        M586 P0 S1 ; enable HTTP
                                        M586 P1 S0 ; disable FTP
                                        M586 P2 S0 ; disable Telnet

                                        ; Drives
                                        M569 P0.0 S0 ; physical drive 0.0 goes forwards
                                        M569 P0.1 S1 ; physical drive 0.1 goes forwards
                                        M569 P0.2 S0 ; physical drive 0.2 goes forwards
                                        M569 P0.3 S1 ; physical drive 0.3 goes forwards
                                        M569 P0.4 S0 ; physical drive 0.4 goes forwards
                                        M584 X0.0 Y0.1 Z0.2 E0.3 U0.4 ; set drive mapping
                                        M669 K6 A0.0:-2265.0:0.0 B1725.0:1100.0:0.0 C-1740.0:1120.0:0.0 D0.0:0.0:2666.0 P1500.0
                                        M350 X16 Y16 Z16 E16 U16 I1 ; configure microstepping with interpolation
                                        M92 X92.90 Y92.90 Z92.90 E396.00 U93.00 ; set steps per mm
                                        M566 X900.00 Y900.00 Z900.00 E120.00 U900.00 ; set maximum instantaneous speed changes (mm/min)
                                        M203 X6000.00 Y6000.00 Z6000.00 E1200.00 U6000.00 ; set maximum speeds (mm/min)
                                        M201 X500.00 Y500.00 Z500.00 E250.00 U500.00 ; set accelerations (mm/s^2)
                                        M906 X1000 Y1000 Z1000 E800 U1000 I60 ; set motor currents (mA) and motor idle factor in per cent
                                        M84 S30 ; Set idle timeout

                                        ; Axis Limits
                                        M208 X-1000:1000 Y-1000:1000 Z-5:1500 ; set axis limits
                                        M584 P3 ;Hide U axis
                                        ;M208 Z1500 S0 ; set axis maxima

                                        ; Endstops
                                        ; WARNING: No endstops configured

                                        ; Z-Probe
                                        M558 P0 H6 F120 T6000; disable Z probe but set dive height, probe speed and travel speed
                                        G31 P500 X0 Y0 Z0
                                        ;M557 R100 S50
                                        M557 X-100:100 Y-100:100 S100 ; define mesh grid

                                        ; Heaters
                                        M308 S0 P"temp1" Y"thermistor" T100000 B4138 ; configure sensor 0 as thermistor on pin temp1
                                        M950 H0 C"out1" T0 ; create nozzle heater output on out1 and map it to sensor 0
                                        M143 H0 S270 ; set temperature limit for heater 0 to 270C
                                        M307 H0 B0 S1.00 ; disable bang-bang mode for heater and set PWM limit
                                        M140 H-1

                                        ; Fans
                                        M950 F0 C"out7" Q500 ; create fan 0 on pin out7 and set its frequency
                                        M106 P0 S0 H0 ; set fan 0 value. Thermostatic control is turned off
                                        M950 F1 C"out8" Q500 ; create fan 1 on pin out8 and set its frequency
                                        M106 P1 S0 H0 ; set fan 1 value. Thermostatic control is turned off

                                        ; Tools
                                        M563 P0 S"Extruder" D0.3 H0 F0 ; define tool 0
                                        G10 P0 X0 Y0 Z0 ; set tool 0 axis offsets
                                        G10 P0 R0 S0 ; set initial tool 0 active and standby temperatures to 0C

                                        ; Custom settings are not defined
                                        M564 S0 H0 ;allow move without homing
                                        ; Miscellaneous
                                        M501 ; load saved parameters from non-volatile memory
                                        T0 ; select first tool

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                                        • Shinomoriundefined
                                          Shinomori
                                          last edited by

                                          Changed these lines:
                                          M208 X-1000:1000 Y-1000:1000 Z-5:1500 U-1000:2000; set axis limits
                                          ;M584 P3 ;Hide U axis

                                          Start machine.
                                          G92 X0 Y0 Z0 E0 or G92 X0Y0Z0E0U0
                                          G90
                                          G30 ; Ui appears moves with buttons ok print head moves up to 6.0
                                          G29
                                          g29
                                          Warning: Skipping grid point X=-100.0, Y=-100.0 because Z probe cannot reach it

                                          ...etc.

                                          Running
                                          M584 P3 right before the g29 still gives the error and no motion.

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                                          • Shinomoriundefined
                                            Shinomori
                                            last edited by

                                            @shinomori
                                            Did a new flash of the the duetpi. Copied over my sys files and macros.

                                            Tried expanding the m208 range
                                            M208 X-10000:10000 Y-10000:10000 Z-10000:10000 U-10000:10000;
                                            g92 x0y0z0e0u0
                                            g90
                                            g30(probes with no error)
                                            g29 -same can't reach points error

                                            Also tried:
                                            M208 X-10000:10000 Y-10000:10000 Z-10000:10000 U-10000:10000 A-10000:10000 B-10000:10000 C-10000:10000 D-10000:10000

                                            With the same result.

                                            Tried:
                                            g92 x0y0z0e0u0a0b0c0d0
                                            g29 still has same error.

                                            m98 shows no errors in the config file for either version.

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