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Driver "exploded" on duet 3 mini 5+ v1.01

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  • undefined
    kuon
    last edited by 15 Dec 2022, 02:31

    I am building a small plotter. For this, I bought a duet 3 mini 5+ v1.01.

    I use 2x 1.5A nema 17 motors, in config.g I have M906 X1200 Y1200

    I did a few movements (about 1 minute) and suddenly one of the unused driver "exploded" (drivers 0 and 1 were in use and driver 3 exploded). I checked wiring and vin (13.5V) and everything was OK. I plugged the machine with same config (I swapped the SD card) on another board (same model) and it ran for 1 hour without issue with the same GCode file.

    The board has been sourced from E3D on october 15 2022.

    Would that be serviceable under warranty?

    1 Reply Last reply Reply Quote 0
    • undefined
      Phaedrux Moderator
      last edited by 15 Dec 2022, 04:25

      Please share your config.g and the results of M122.
      Also please capture some close up, well lit, photos of the board, particularly the damaged area.

      Z-Bot CoreXY Build | Thingiverse Profile

      undefined 1 Reply Last reply 15 Dec 2022, 11:23 Reply Quote 0
      • undefined
        kuon @Phaedrux
        last edited by 15 Dec 2022, 11:23

        @Phaedrux Here is a picture.

        I have disconnected the board. Should I power it on without steppers to run the M122?

        20221215_12h10m24s_grim.png

        Here is the config.g I had running when I tested the motion:

        G21 ; use millimeters
        G90 ; absolute coordinates
        M569 P0.0 S0 ; X goes backward
        M569 P0.1 S0 ; Y goes backward
        M584 X0.0 Y 0.1 ; Drive mapping
        M92 X200 Y200 ; Step per mm
        M350 X32 Y32 ; microstepping
        M906 X1200 Y1200 ; motor peak current
        M203 X12000 Y12000 ; max speed mm/m
        M201 X5000 Y5000 ; max accel mm/s2
        M208 X0 Y0 S1 ; axis minima
        M208 X410 Y410 S0 ; axis maxima
        M84 S20 ; idle timeout
        M204 P2000 T2000 ; print move acceleration
        M574 X1 S1 P"io1.in" ; X endstop
        M574 Y1 S1 P"io3.in" ; Y endstop
        undefined 1 Reply Last reply 15 Dec 2022, 11:27 Reply Quote 0
        • undefined
          dc42 administrators @kuon
          last edited by 15 Dec 2022, 11:27

          @kuon was anything connected to that driver output at the time? Is there any chance that the underside of the board (especially in the area of that output connector) could have shorted against something conductive?

          Duet WiFi hardware designer and firmware engineer
          Please do not ask me for Duet support via PM or email, use the forum
          http://www.escher3d.com, https://miscsolutions.wordpress.com

          undefined 1 Reply Last reply 15 Dec 2022, 11:32 Reply Quote 0
          • undefined
            kuon @dc42
            last edited by 15 Dec 2022, 11:32

            @dc42 Nothing was connected to the driver, and the board was standing on a wood board.

            undefined undefined 2 Replies Last reply 15 Dec 2022, 11:42 Reply Quote 0
            • undefined
              kuon @kuon
              last edited by 15 Dec 2022, 11:42

              @kuon 20221215_12h41m27s_grim.png

              Here is the other side.

              1 Reply Last reply Reply Quote 0
              • undefined
                dc42 administrators @kuon
                last edited by 15 Dec 2022, 12:05

                @kuon thanks. I'm sorry that your board has failed, and we will replace it. Please send an email to warranty@duet3d.com including a link to this thread. You will receive a reply later today with a link to a form to fill in.

                Duet WiFi hardware designer and firmware engineer
                Please do not ask me for Duet support via PM or email, use the forum
                http://www.escher3d.com, https://miscsolutions.wordpress.com

                undefined 1 Reply Last reply 15 Dec 2022, 12:07 Reply Quote 0
                • undefined
                  kuon @dc42
                  last edited by 15 Dec 2022, 12:07

                  @dc42 No problem. It's my first fail in about 50 boards, so I'm not complaining. I will follow your instructions. Thanks

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