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    Migrating from 2.05.1 to 3.0 and 3.4.5 ,BLTouch and Fan Issues

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    • TAS_3Dundefined
      TAS_3D
      last edited by TAS_3D

      Hi 😃

      Today, I decided to update my Duet Wifi v1.04 from v2.05.1 to 3.4.5.

      I downloaded from Github "Duet2and3Firmware-3.0.zip" and "Duet2and3Firmware-3.4.5.zip" made a backup of my old System folder and started updating with DWC. --> by uploading the .zip files and allowing the Updates

      First Question: After the update It seems I also have all the Bin files of the other boards in my system folder. I thought they get deleted automatically when using the zip files for updating (42 files in total).

      Then I created a new config file using the web tool and the settings of my old config File --> Upload as zip in DWC

      Now my BLtouch deploys randomly when I use the fan control in DWC and the hotend fan does not start when the specified temperature is reached. I have no idea what I did wrong 😌
      Deploying of the BLTouch using M280 P0 S90 / S10 works.
      With Reprap 2.x M280 P3 S90 /S10 I1 worked great

      Old config file:

      ; Configuration file for Duet WiFi (firmware version 2.03)
      ; executed by the firmware on start-up
      ;
      ; generated by RepRapFirmware Configuration Tool v2.1.8 on Sun Mar 22 2020 03:04:07 GMT+0100 (Mitteleuropäische Normalzeit)
      ; last modified by TAS 2020-04-01
      
      ; General preferences
      G90                                        ; send absolute coordinates...
      M83                                        ; ...but relative extruder moves
      M550 P"TAS 3D Printer"                      ; set printer name
      
      ; Network
      M552 S1                                    ; enable network
      M586 P0 S1                                 ; enable HTTP
      M586 P1 S0                                 ; disable FTP
      M586 P2 S0                                 ; disable Telnet
      
      ; Drives
      M569 P4 S0                                 ; physical drive 0 goes backwards, TAS defective P0
      M569 P1 S1                                 ; physical drive 1 goes forwards
      M569 P2 S0                                 ; physical drive 2 goes backwards
      M569 P3 S0                                 ; physical drive 3 goes backwards
      M584 X4 Y1 Z2 E3                           ; set drive mapping
      M350 X16 Y16 Z16 E16 I1                    ; configure microstepping with interpolation
      M92 X80.00 Y80.00 Z400.00 E416.67          ; set steps per mm
      M566 X600.00 Y600.00 Z24.00 E300.00        ; set maximum instantaneous speed changes (mm/min)
      M203 X18000.00 Y18000.00 Z1200.00 E3000.00 ; set maximum speeds (mm/min)
      M201 X2000.00  Y2000.00 Z100.00 E1500.00   ; set accelerations (mm/s^2)
      M906 X1300 Y1300 Z1300 E1300 I30           ; set motor currents (mA) and motor idle factor in per cent
      M84 S30                                    ; Set idle timeout
      
      ; Axis Limits
      M208 X0 Y0 Z0 S1                           ; set axis minima
      M208 X205 Y205 Z288.5 S0                   ; set axis maxima.. Z288.80 without safety
      
      ; Endstops
      M574 X1 Y2 Z2 S1                           ; set active high endstops
      
      ; Z-Probe
      M307 H3 A-1 C-1 D-1                        ; disable heater on PWM channel for BLTouch
      M558 P9 H5 F120 T6000                      ; set Z probe type to bltouch and the dive height + speeds
      G31 P500 X0 Y-26 Z0.754                    ; set Z probe trigger value, offset and trigger height
      M557 X15:195 Y15:175 S20                   ; define mesh grid
      
      ; Heaters
      M307 H0 B0 S1.00                           ; disable bang-bang mode for the bed heater and set PWM limit
      M305 P0 X201                               ; configure PT100 for heater 0
      M143 H0 S120                               ; set temperature limit for heater 0 to 110C
      M305 P1 T100000 B4725 C7.060000e-8 R4700   ; set thermistor + ADC parameters for heater 1
      M143 H1 S280                               ; set temperature limit for heater 1 to 280C
      
      ; Fans
      M106 P0 S0 I0 F500 H-1                     ; set fan 0 value, PWM signal inversion and frequency. Thermostatic control is turned off
      M106 P1 S1 I0 F500 H1 T45                  ; set fan 1 value, PWM signal inversion and frequency. Thermostatic control is turned on
      
      ; Tools
      M563 P0 D0 H1 F0                           ; define tool 0
      G10 P0 X0 Y0 Z0                            ; set tool 0 axis offsets
      G10 P0 R0 S0                               ; set initial tool 0 active and standby temperatures to 0C
      
      ; Custom settings are not defined
      M912 P0 S-6.6								; MCU Temp. Calibration
      M106 P2 T45:60 H100:101:102					; set Fan on if MCU reach 45°C or Stepper driver overheats
      M501										; for PID-Parameters ,see config-override.h
      
      
      
      
      

      New Config

      ; Configuration file for Duet WiFi (firmware version 3.3)
      ; executed by the firmware on start-up
      ;
      ; generated by RepRapFirmware Configuration Tool v3.3.16 on Tue May 16 2023 18:36:49 GMT+0200 (Mitteleuropäische Sommerzeit)
      
      ; General preferences
      G90                                                    ; send absolute coordinates...
      M83                                                    ; ...but relative extruder moves
      M550 P"TAS 3D Printer"                                 ; set printer name
      
      ; Network
      M552 S1                                                ; enable network
      M586 P0 S1                                             ; enable HTTP
      M586 P1 S0                                             ; disable FTP
      M586 P2 S0                                             ; disable Telnet
      
      ; Drives
      M569 P4 S0                                             ; physical drive 4 goes backwards
      M569 P1 S1                                             ; physical drive 1 goes forwards
      M569 P2 S0                                             ; physical drive 2 goes backwards
      M569 P3 S0                                             ; physical drive 3 goes backwards
      M584 X4 Y1 Z2 E3                                       ; set drive mapping
      M350 X16 Y16 Z16 E16 I1                                ; configure microstepping with interpolation
      M92 X80.00 Y80.00 Z400.00 E416.67                      ; set steps per mm
      M566 X600.00 Y600.00 Z24.00 E300.00                    ; set maximum instantaneous speed changes (mm/min)
      M203 X18000.00 Y18000.00 Z1200.00 E3000.00             ; set maximum speeds (mm/min)
      M201 X3000.00 Y3000.00 Z100.00 E10000.00               ; set accelerations (mm/s^2)
      M906 X1300 Y1300 Z1300 E1300 I30                       ; set motor currents (mA) and motor idle factor in per cent
      M84 S30                                                ; Set idle timeout
      
      ; Axis Limits
      M208 X0 Y0 Z0 S1                                       ; set axis minima
      M208 X205 Y205 Z288.5 S0                               ; set axis maxima
      
      ; Endstops
      M574 X1 S1 P"xstop"                                    ; configure switch-type (e.g. microswitch) endstop for low end on X via pin xstop
      M574 Y2 S1 P"ystop"                                    ; configure switch-type (e.g. microswitch) endstop for high end on Y via pin ystop
      M574 Z2 S1 P"zstop"                                    ; configure switch-type (e.g. microswitch) endstop for high end on Z via pin zstop
      
      ; Z-Probe
      M950 S0 C"exp.heater3"                                 ; create servo pin 0 for BLTouch
      M558 P9 C"^zprobe.in" H5 F120 T6000                    ; set Z probe type to bltouch and the dive height + speeds
      G31 P500 X0 Y26 Z0.754                                 ; set Z probe trigger value, offset and trigger height
      M557 X15:195 Y15:175 S20                               ; define mesh grid
      
      ; Heaters
      M308 S0 P"spi.cs1" Y"rtd-max31865"                     ; configure sensor 0 as PT100 on pin spi.cs1
      M950 H0 C"bedheat" T0                                  ; create bed heater output on bedheat and map it to sensor 0
      M307 H0 B0 S1.00                                       ; disable bang-bang mode for the bed heater and set PWM limit
      M140 H0                                                ; map heated bed to heater 0
      M143 H0 S100                                           ; set temperature limit for heater 0 to 100C
      M308 S1 P"e0temp" Y"thermistor" T100000 B4725 C7.06e-8 ; configure sensor 1 as thermistor on pin e0temp
      M950 H1 C"e0heat" T1                                   ; create nozzle heater output on e0heat and map it to sensor 1
      M307 H1 B0 S1.00                                       ; disable bang-bang mode for heater  and set PWM limit
      M143 H1 S280                                           ; set temperature limit for heater 1 to 280C
      
      ; Fans
      M950 F0 C"fan0" Q500                                   ; create fan 0 on pin fan0 and set its frequency
      M106 P0 S0 H-1                                         ; set fan 0 value. Thermostatic control is turned off
      M950 F1 C"fan1" Q500                                   ; create fan 1 on pin fan1 and set its frequency
      M106 P1 S1 H T45                                       ; set fan 1 value. Thermostatic control is turned on
      M950 F2 C"fan2" Q500                                   ; create fan 2 on pin fan2 and set its frequency
      M106 P2 S0 H-1                                         ; set fan 2 value. Thermostatic control is turned off
      
      ; Tools
      M563 P0 S"Hotend" D0 H1 F0                             ; define tool 0
      G10 P0 X0 Y0 Z0                                        ; set tool 0 axis offsets
      G10 P0 R0 S0                                           ; set initial tool 0 active and standby temperatures to 0C
      
      ; Custom settings are not defined
      
      M501							; for PID-Parameters ,see config-override.h
      

      Any Ideas ? I tryed allready for a few hours to solve the problem.
      Thanks!
      Thomas

      droftartsundefined 1 Reply Last reply Reply Quote 0
      • droftartsundefined
        droftarts administrators @TAS_3D
        last edited by

        @TAS_3D

        First Question: After the update It seems I also have all the Bin files of the other boards in my system folder. I thought they get deleted automatically when using the zip files for updating (42 files in total).

        When you uploaded 3.4.5 on top of 3.0, all the binary files will have been uploaded to sys. If you upload 3.4.5 again, they'll go in the /firmware folder. You can clear the binary files out of /sys; it doesn't do it automatically, it just won't upload them there any more.

        hotend fan does not start when the specified temperature is reached.

        Currently you have

        M950 F1 C"fan1" Q500                                   ; create fan 1 on pin fan1 and set its frequency
        M106 P1 S1 H T45                                       ; set fan 1 value. Thermostatic control is turned on
        

        The M106 line should refer to the heater that controls it, eg M106 P1 S1 H1 T45

        Now my BLtouch deploys randomly when I use the fan control in DWC

        I can't immediately see why this is happening. What is in deployprobe.g and retractprobe.g?
        Also send M98 P'config.g' to see if the config generates any errors.

        Ian

        Bed-slinger - Mini5+ WiFi/1LC | RRP Fisher v1 - D2 WiFi | Polargraph - D2 WiFi | TronXY X5S - 6HC/Roto | CNC router - 6HC | Tractus3D T1250 - D2 Eth

        TAS_3Dundefined 1 Reply Last reply Reply Quote 0
        • TAS_3Dundefined
          TAS_3D @droftarts
          last edited by

          @droftarts said in Migrating from 2.05.1 to 3.0 and 3.4.5 ,BLTouch and Fan Issues:

          When you uploaded 3.4.5 on top of 3.0, all the binary files will have been uploaded to sys. If you upload 3.4.5 again, they'll go in the /firmware folder. You can clear the binary files out of /sys; it doesn't do it automatically, it just won't upload them there any more.

          I had a look into the firmeware folder. There are also many different bin files (17) .I guess I only need "Duet2CombinedFirmware" ,"Duet2_SDiap32_WiFiEth","Duet WiFiServer" and may "DuetWiFiModule_32S3" , Right ?

          @droftarts said in Migrating from 2.05.1 to 3.0 and 3.4.5 ,BLTouch and Fan Issues:

          The M106 line should refer to the heater that controls it, eg M106 P1 S1 H1 T45

          Fixed, Thanks!

          @droftarts said in Migrating from 2.05.1 to 3.0 and 3.4.5 ,BLTouch and Fan Issues:

          I can't immediately see why this is happening. What is in deployprobe.g and retractprobe.g?
          Also send M98 P'config.g' to see if the config generates any errors.

          M98 P'config.g' ---> Warning: Macro file 'config.g' not found

          2.5 Version: The Inverting was as far i know mandatory to work with my version of BLTouch

          ; deployprobe.g
          ; called to deploy a physical Z probe
          ;
          ; generated by RepRapFirmware Configuration Tool v2.1.8 on Sun Mar 22 2020 03:04:07 GMT+0100 (Mitteleuropäische Normalzeit)
          M280 P3 S10 I1 ; deploy BLTouch
          
          
          ; retractprobe.g
          ; called to retract a physical Z probe
          ;
          ; generated by RepRapFirmware Configuration Tool v2.1.8 on Sun Mar 22 2020 03:04:07 GMT+0100 (Mitteleuropäische Normalzeit)
          M280 P3 S90 I1 ; retract BLTouch
          

          3.4.5

          ; deployprobe.g
          ; called to deploy a physical Z probe
          ;
          ; generated by RepRapFirmware Configuration Tool v3.3.16 on Tue May 16 2023 18:36:49 GMT+0200 (Mitteleuropäische Sommerzeit)
          M280 P0 S10 ; deploy BLTouch
          
          ; retractprobe.g
          ; called to retract a physical Z probe
          ;
          ; generated by RepRapFirmware Configuration Tool v3.3.16 on Tue May 16 2023 18:36:49 GMT+0200 (Mitteleuropäische Sommerzeit)
          M280 P0 S90 ; retract BLTouch
          

          Thanks!
          Thomas

          droftartsundefined 1 Reply Last reply Reply Quote 0
          • droftartsundefined
            droftarts administrators @TAS_3D
            last edited by

            @TAS_3D said in Migrating from 2.05.1 to 3.0 and 3.4.5 ,BLTouch and Fan Issues:

            I had a look into the firmeware folder. There are also many different bin files (17) .I guess I only need "Duet2CombinedFirmware" ,"Duet2_SDiap32_WiFiEth","Duet WiFiServer" and may "DuetWiFiModule_32S3" , Right ?

            Yes, that's correct. If you have any other files, they will just be ignored. Splitting firmware files off to the the firmware folder started with RRF v3.3, to make the sys folder easier to navigate. You'll rarely need to look in the firmware folder.

            M98 P'config.g' ---> Warning: Macro file 'config.g' not found

            Oops! That should be M98 P"config.g"

            BLTouch: according to https://docs.duet3d.com/User_manual/Connecting_hardware/Z_probe_connecting#software-setup it looks like your BLTouch config is set up correctly. You used to have to invert in RRF2, but not in RRF3. Maybe try reflashing the firmware, and re-uploading the DWC zip file.

            Ian

            Bed-slinger - Mini5+ WiFi/1LC | RRP Fisher v1 - D2 WiFi | Polargraph - D2 WiFi | TronXY X5S - 6HC/Roto | CNC router - 6HC | Tractus3D T1250 - D2 Eth

            TAS_3Dundefined 1 Reply Last reply Reply Quote 0
            • TAS_3Dundefined
              TAS_3D @droftarts
              last edited by

              @droftarts said in Migrating from 2.05.1 to 3.0 and 3.4.5 ,BLTouch and Fan Issues:

              Oops! That should be M98 P"config.g"

              No Problems found

              What would be the best way to reflashing within DWC , to be sure everthing is fresh without some old files which could mess something up.

              Today, had some time to test my machine. In the morning everthing worked almost flawless. 5 hours later the same issue with random deploys triggered by fan happend again.
              --> May I got some shorts/bad wires/ bad board exactly at the exactly at the same time as I did the update

              1 Reply Last reply Reply Quote 0
              • TAS_3Dundefined
                TAS_3D
                last edited by

                Update: Checked wires and connectors --> no issues found
                When I switch on the cooling fan --> Bltouch goes crazy , sometimes it stops when switch the cooling off, sometimes the bltouch still randomly deploy.
                After sending M208 P0 S10 and M208 P0S90 --> fan doesnt trigger bltouch anymore 🤔
                All M208 codes work as they should.

                droftartsundefined 1 Reply Last reply Reply Quote 0
                • droftartsundefined
                  droftarts administrators @TAS_3D
                  last edited by droftarts

                  @TAS_3D I'd guess interference between the fan and the BLTouch control wire. Do they run next to each other? It could be the fan is producing a lot of interference, or that the fan's PWM frequency is just right to trigger the BLTouch - you can change the PWM frequency in the M950 command for the fan with the Q parameter. Otherwise, try shielded wire for one or both of them, or just more space between the wires.

                  Edit: It's possible 2.05 used a different PWM frequency for either, or both, the BLTouch control and the fan, which is why they only now start interfering. I don't remember what the defaults are in 2.05.

                  Ian

                  Bed-slinger - Mini5+ WiFi/1LC | RRP Fisher v1 - D2 WiFi | Polargraph - D2 WiFi | TronXY X5S - 6HC/Roto | CNC router - 6HC | Tractus3D T1250 - D2 Eth

                  TAS_3Dundefined 1 Reply Last reply Reply Quote 1
                  • TAS_3Dundefined
                    TAS_3D @droftarts
                    last edited by

                    I reflashed the firmware and uploaded a new config from scratch. Did not solve the issue.
                    Since the problem was gone after sending manually M280 comands i guess it isn´t related to interfernce. Also the BLtouch sometimes doens´nt stop deploying after the fan speed is set to zero.
                    So my workaround was to place M280 comands at the end of the config.g file --> working fix

                    ; Z-Probe
                    M950 S0 C"exp.heater3"                                 ; create servo pin 0 for BLTouch
                    M558 P9 C"^zprobe.in" H5 F120 T6000                    ; set Z probe type to bltouch and the dive height + speeds
                    G31 P500 X0 Y-26 Z0.754                                ; set Z probe trigger value, offset and trigger height
                    M557 X15:195 Y15:175 S20                               ; define mesh grid
                    
                    ; Heaters
                    M308 S0 P"spi.cs2" Y"rtd-max31865"                     ; configure sensor 0 as PT100 on pin spi.cs2
                    M950 H0 C"bedheat" T0                                  ; create bed heater output on bedheat and map it to sensor 0
                    M307 H0 B0 S1.00                                       ; disable bang-bang mode for the bed heater and set PWM limit
                    M140 H0                                                ; map heated bed to heater 0
                    M143 H0 S105                                           ; set temperature limit for heater 0 to 105C
                    M308 S1 P"e0temp" Y"thermistor" T100000 B4725 C7.06e-8 ; configure sensor 1 as thermistor on pin e0temp
                    M950 H1 C"e0heat" T1                                   ; create nozzle heater output on e0heat and map it to sensor 1
                    M307 H1 B0 S1.00                                       ; disable bang-bang mode for heater  and set PWM limit
                    M143 H1 S280                                           ; set temperature limit for heater 1 to 280C
                    
                    ; Fans
                    M950 F0 C"fan0" Q500                                   ; create fan 0 on pin fan0 and set its frequency
                    M106 P0 P0 H-1                                         ; set fan 0 value. Thermostatic control is turned off
                    M950 F1 C"fan1" Q500                                   ; create fan 1 on pin fan1 and set its frequency
                    M106 P1 P1 H1 T45                                      ; set fan 1 value. Thermostatic control is turned on
                    
                    ; Tools
                    M563 P0 D0 H1 F0                                       ; define tool 0
                    G10 P0 X0 Y0 Z0                                        ; set tool 0 axis offsets
                    G10 P0 R0 S0                                           ; set initial tool 0 active and standby temperatures to 0C
                    
                    ; Custom settings
                    
                    ; bugfix workaround
                    M280 P0 S10 ; deploy BLTouch Fan 
                    M280 P0 S90 ; retract BLTouch
                    
                    ; MCU Temp Control
                    M308 S3 Y"mcu-temp" A"MCU"                            ; defines sensor 3 as MCU temperature sensor
                    M308 S4 Y"drivers" A"Duet stepper drivers"            ; defines sensor 4 as stepper driver temperature sensor
                    M912 P3 S-6.6                                         ; MCU Temp. Calibration
                    M950 F2 C"fan2" Q500                                  ; create fan 2 on pin fan1 and set its frequency
                    M106 P2 H3:4 T40 X1                                   ; MCU Fan Setpoint
                    
                    ;config-overide Settings
                    M501                                                  ;Read config-overide
                    
                    

                    Additionally, I set up a fan for board cooling and found out that the M106 command has some weird firmware madness going on. It is written in the Gcode dictionary that after Reprap 3.4 and newer the S parameter will be obsolete and ignored , which is not true. Actually the S parameter works as expected and is configured using the online tool and the X parameter bricks the fan control if used for the print cooling fan ( not shown in code)
                    M106 GCode dictionary

                    Thomas

                    droftartsundefined 1 Reply Last reply Reply Quote 0
                    • droftartsundefined
                      droftarts administrators @TAS_3D
                      last edited by

                      @TAS_3D S parameter is ignored on thermostatic fans only, because it is not needed. If you set X very low the fan may not turn. What setting did you use, and what was the effect?

                      Ian

                      Bed-slinger - Mini5+ WiFi/1LC | RRP Fisher v1 - D2 WiFi | Polargraph - D2 WiFi | TronXY X5S - 6HC/Roto | CNC router - 6HC | Tractus3D T1250 - D2 Eth

                      TAS_3Dundefined 1 Reply Last reply Reply Quote 0
                      • TAS_3Dundefined
                        TAS_3D @droftarts
                        last edited by

                        @droftarts Hi, sorry for the late reply had no time for 3d-printing
                        I used different settings, mostly in the comand line. Result was that the S parameter works to set the fan to e.g. 70%. X-parameter did not work to set fan to e.g. 70%

                        
                        ; Fans
                        M950 F0 C"fan0" Q500                                   ; create fan 0 on pin fan0 and set its frequency
                        M106 P0 P0 H-1                                         ; set fan 0 value. Thermostatic control is turned off
                        M950 F1 C"fan1" Q500                                   ; create fan 1 on pin fan1 and set its frequency
                        M106 P1 P1 H1 T45                                      ; set fan 1 value. Thermostatic control is turned on
                        

                        The current online config tool also uses P1 to set the fan.

                        Thomas

                        matthew 81undefined 1 Reply Last reply Reply Quote 0
                        • matthew 81undefined
                          matthew 81 @TAS_3D
                          last edited by

                          @TAS_3D thank you very much,the same problem here. I spent a few weeks on mine and as soon as I started to get things working I had to start work again. I'm going to spend some time with it today,thanks for the instructions.

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