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    RepRapFirmware 2.0 with RTOS in development

    Scheduled Pinned Locked Moved
    Firmware installation
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    • Danalundefined
      Danal
      last edited by

      Vin seems to read a fraction high, as compared to an Eventek benchtop power supply, and a Mastech DVM. They agree to within 0.02.

      At 12.0 V on the power supply, 12.02 on the DVM, DWC shows 12.2.
      At 24.0 V on the power supply, 24.02 on the DVM, DWC shows 24.4.

      This may be entirely within normal tolerance, I did not check it on the "old" firmware.

      Delta / Kossel printer fanatic

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      • dc42undefined
        dc42 administrators
        last edited by

        The tolerance is +/-4.5% but it should typically be within +/-2%.

        Duet WiFi hardware designer and firmware engineer
        Please do not ask me for Duet support via PM or email, use the forum
        http://www.escher3d.com, https://miscsolutions.wordpress.com

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        • dc42undefined
          dc42 administrators
          last edited by

          I've just pushed a new version to github. This one runs the network processes as a separate task, and doing that has restored the file upload speed to about what is was before. Further improvement should be possible in future.

          Pause seems to be working. I suspect it was a stack overflow, as I has to increase one of the stack sizes to fix another issue.

          If you try this version, please keep an eye on the stack sizes using M122 (but see below), and let me know if any of the "stack rem" figures fall below 100.

          Known bug in this version: if you send M122 from DWC, it sometimes disconnects because of a JSON error, and you can't reconnect DWC without rebooting the Duet. M122 from USB is OK. I'll fix this in the next release.

          Duet WiFi hardware designer and firmware engineer
          Please do not ask me for Duet support via PM or email, use the forum
          http://www.escher3d.com, https://miscsolutions.wordpress.com

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          • Danalundefined
            Danal
            last edited by

            2.0(RTOS)alpha1 (2018-04-03b2) loaded successfully through DWC.

            Successfully simulated a print, and uploaded a file at the same time. About 454 K/Sec.

            Delta / Kossel printer fanatic

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            • Danalundefined
              Danal
              last edited by

              After the sim and upload in parallel.

              [[language]]
              8:51:45 AMM122
              === Diagnostics ===
              === RTOS ===
              Static ram used: 26196
              Dynamic ram used: 95116
              Recycled dynamic ram: 1568
              Handler stack ram used: 280
              Never used ram: 7912
              Task NETWORK: state 0 stack rem 676
              Task HEAT: state 2 stack rem 172
              Task MAIN: state 1 stack rem 428
              === Platform ===
              RepRapFirmware for Duet 2 WiFi/Ethernet version 2.0(RTOS)alpha1 running on Duet WiFi 1.02 or later
              Board ID: 08DGM-9568A-F23SD-6JTDJ-3SD6S-TTNMF
              Last reset 00:10:41 ago, cause: software
              Last software reset at 2018-04-02 21:44, reason: Hard fault, spinning module GCodes, available RAM 3488 bytes (slot 0)
              Software reset code 0x4033 HFSR 0x40000000, CFSR 0x00008200, ICSR 0x0441f803, BFAR 0x41010000, SP 0x20001fb4
              Stack: 0040a643 00432e5c 01070000 ffffffff 20002524 ffffffff 0040ac2d 004384e4 a1070000 200091f0 00443477 20002008 ffffffff 00000000 00000000 200091f0 00000000 ffffffff a0000001 2000219c 0044352b 20002020 20002064 20007cb0
              Used output buffers: 10 of 32 (23 max)
              Error status: 0
              Free file entries: 10
              SD card 0 detected, interface speed: 20.0MBytes/sec
              SD card longest block write time: 168.9ms
              MCU temperature: min 37.2, current 38.1, max 39.1
              Supply voltage: min 12.1, current 12.2, max 12.3, under voltage events: 0, over voltage events: 0
              Driver 0: standstill, SG min/max not available
              Driver 1: standstill, SG min/max not available
              Driver 2: standstill, SG min/max not available
              Driver 3: standstill, SG min/max not available
              Driver 4: standstill, SG min/max not available
              Date/time: 2018-04-03 08:51:45
              Slowest main loop (seconds): 0.219054; fastest: 0.000065
              === Move ===
              MaxReps: 0, StepErrors: 0, LaErrors: 0, FreeDm: 240, MinFreeDm 240, MaxWait: 0ms, Underruns: 0, 0
              Scheduled moves: 0, completed moves: 0
              Bed compensation in use: none
              Bed probe heights: 0.000 0.000 0.000 0.000 0.000
              === Heat ===
              Bed heaters = 0 -1 -1 -1, chamberHeaters = -1 -1
              === GCodes ===
              Segments left: 0
              Stack records: 1 allocated, 0 in use
              Movement lock held by null
              http is idle in state(s) 0
              telnet is idle in state(s) 0
              file is idle in state(s) 0
              serial is idle in state(s) 0
              aux is idle in state(s) 0
              daemon is idle in state(s) 0
              queue is idle in state(s) 0
              autopause is idle in state(s) 0
              Code queue is empty.
              === Network ===
              Responder states: HTTP(1) HTTP(0) HTTP(0) HTTP(0) FTP(0) Telnet(0) Telnet(0)
              HTTP sessions: 1 of 8
              - WiFi -
              Network state is running
              WiFi module is connected to access point 
              Failed messages: pending 0, notready 0, noresp 0
              WiFi firmware version 1.21
              WiFi MAC address 2c:3a:e8:0a:ec:ba
              WiFi Vcc 3.38, reset reason Turned on by main processor
              WiFi flash size 4194304, free heap 15952
              WiFi IP address 192.168.86.110
              WiFi signal strength -45dBm, reconnections 0, sleep mode modem
              Socket states: 2 0 0 0 0 0 0 0
              === Expansion ===
              
              

              Delta / Kossel printer fanatic

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              • dc42undefined
                dc42 administrators
                last edited by

                Danal, thanks.

                Which time zone are you in? The software reset data says:

                Last reset 00:10:41 ago, cause: software
                Last software reset at 2018-04-02 21:44, reason: Hard fault, spinning module GCodes, available RAM 3488 bytes (slot 0)

                but I don't think they can refer to the same reset unless your computer clock is more than 16 hours behind mine.

                EDIT: now that I think about it, the automatic reset after uploading new firmware won't update the software reset data, so that explains it.

                Duet WiFi hardware designer and firmware engineer
                Please do not ask me for Duet support via PM or email, use the forum
                http://www.escher3d.com, https://miscsolutions.wordpress.com

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                • cgcaferundefined
                  cgcafer
                  last edited by

                  I have another duet wifi and i updated RTOS firmware via DWC. After that duet wifi continuously reset

                  NOTE : Duet wifi board connected usb port and no any other connection (any motor, any sensor etc only duet wifi board v1.02)

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                  • DaveAundefined
                    DaveA
                    last edited by

                    Things are not going so well after the latest build.
                    I've been getting a number of disconnects due to syntax errors in the JSON. I wasn't getting these in the previous build.
                    I've not been able to print Benchy with the new build. It will start printing and then some random time later it will just stop with a 100% complete message. I've not been able to print beyond 40-50 layers before stopping.
                    I reinstalled the 1.21 build and Benchy is now almost complete without error. I didn't keep the previous RTOS build so I can't try it.

                    I did try to cancel a print and it seemed to work but it had to complete the bed warming before it would it cancel. Maybe this is expected behavior.

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                    • S1lencerundefined
                      S1lencer
                      last edited by

                      Hi, i think i found a kink in the new RTOS Firmware, if you try to run an autocalibration "M302 H1 S240" DWC said the usual stuff but not long after that the Board reboots.

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                      • dc42undefined
                        dc42 administrators
                        last edited by

                        I've just pushed a new version to github. I've fixed some issues with the C library not being reentrant, which were causing occasional crashes.

                        @S1lencer, thanks for your report. Did you mean M303? I haven't tried heater tuning with v2 yet, and as the heater control is now a separate process it may be that the stack for that process is too small to handle heater tuning. I'll add this to the bug list.

                        @DaveA, I've seen that DWC will disconnect after a while with a JSON parse error too. Do you have a PanelDue? I suspect that this may not happen without one. Putting the PanelDue on the Setup page (so that it stops polling) may avoid it.

                        I've fixed a couple of issues unrelated to RTOS:

                        • If multiple devices are connected to a Duet via the network and DWC, and one of them goes to sleep without disconnecting first, this will be recognised after 8 seconds so the other device will no longer receive repeated messages.
                        • M114 reports user coordinates first and machine coordinates at the end.

                        Duet WiFi hardware designer and firmware engineer
                        Please do not ask me for Duet support via PM or email, use the forum
                        http://www.escher3d.com, https://miscsolutions.wordpress.com

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                        • S1lencerundefined
                          S1lencer
                          last edited by

                          Jep did mean M303

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                          • DaveAundefined
                            DaveA
                            last edited by

                            I do have a PanelDue. I disconnected it and had no further disconnects. Didn't try putting it in Setup.
                            Tried three prints today. All Benchys.
                            First print completed successfully.
                            Second print never starting printing before claiming 100% done and returning to idle. Don't know if heating completed.
                            Third print completed successfully.
                            I didn't reset between these prints. Just picked the print again button.

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                            • dc42undefined
                              dc42 administrators
                              last edited by

                              Thanks. I put my Panel Due on the Setup page and had no further disconnects. I thought I had protected all the critical places in the output buffer management system with a mutex, but it looks like I must have missed one.

                              Duet WiFi hardware designer and firmware engineer
                              Please do not ask me for Duet support via PM or email, use the forum
                              http://www.escher3d.com, https://miscsolutions.wordpress.com

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                              • Captain_squndefined
                                Captain_sq
                                last edited by

                                Exiting!

                                I'll be following this closely. We had an earlier discussion about G code look-ahead to enable rising/lowering of extruder temperature according to the current extrusion speed. I hope this is on the list somewhere.

                                Another thing I have been pondering is a "predictive" and self-adjusting start time for the heating up of the hotend in relation to the timeline of the heating of the bed in order to save some time when starting a print. With the PID parameters resulting from the auto-tune of the heated bed, one should be able to estimate the time when the bed reaches the target temperature. The same goes for the hotend. With these estimated predictions, one should be able to start the heating of the hotend at a certain time during the heating of the bed so that both the bed and hotend reaches the target temperature at the same time.
                                Small adjustment to this factors can be made by measuring the actual time each print. Over time, the prediction factors will "home in" on the correct value as the printer is being used.

                                Custom made Kossel Mini - Duet WiFi / Modded Tronxy X5S - Duet WiFi / Prusa i3 MKIII


                                Embedded systems designer, RC Pilot, maker and Gadget-o-holic

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                                • dc42undefined
                                  dc42 administrators
                                  last edited by

                                  I've just released another 2.0 alpha. The two bugs in the previous release (crash if you tune a heater, and DWC disconnecting after a while if a PanelDue is also connected) are believed fixed. Nevertheless, I caution against using this release for doing long-running prints. The DWC disconnects were caused by printf in the GNU C library not being re-entrant if you use floating point formats. There may be other issues in the library with lack of reentrancy that I haven't mitigated yet.

                                  Duet WiFi hardware designer and firmware engineer
                                  Please do not ask me for Duet support via PM or email, use the forum
                                  http://www.escher3d.com, https://miscsolutions.wordpress.com

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                                  • cgcaferundefined
                                    cgcafer
                                    last edited by

                                    Hi David,
                                    This is the first run for me with RTOS, here you can find M122 result

                                    M122
                                    === Diagnostics ===
                                    RepRapFirmware for Duet 2 WiFi/Ethernet version 2.0(RTOS)alpha1 running on Duet WiFi 1.02 or later
                                    Board ID: 08DAM-9K9K2-NGNSN-6J9D6-3S46J-TPSMJ
                                    Used output buffers: 2 of 40 (31 max)
                                    === RTOS ===
                                    Static ram: 28484
                                    Dynamic ram: 97188 of which 0 recycled
                                    Exception stack ram used: 384
                                    Never used ram: 5016
                                    Task NETWORK ready, free stack 316
                                    Task HEAT blocked, free stack 572
                                    Task MAIN running, free stack 3808

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                                    • dc42undefined
                                      dc42 administrators
                                      last edited by

                                      Thanks, those figures look good, but let me know if you get any unexplained behaviour.

                                      Duet WiFi hardware designer and firmware engineer
                                      Please do not ask me for Duet support via PM or email, use the forum
                                      http://www.escher3d.com, https://miscsolutions.wordpress.com

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                                      • AS-3D Druckundefined
                                        AS-3D Druck
                                        last edited by

                                        Quick Question on this point.
                                        What exactly will change if you're done with Version 2.0?

                                        Is it just more compact or can it operate faster?
                                        Is it a performance jump like from Windows Vista to Windows 7? 😄
                                        Sry but i don't get it. 🙂

                                        Best regards
                                        AS-3D Druck / Andre

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                                        • dc42undefined
                                          dc42 administrators
                                          last edited by

                                          The use of RTOS will make it much easier for us to implement some types of new feature. I hope it will also allow us to improve file upload speed a little.

                                          Duet WiFi hardware designer and firmware engineer
                                          Please do not ask me for Duet support via PM or email, use the forum
                                          http://www.escher3d.com, https://miscsolutions.wordpress.com

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                                          • Captain_squndefined
                                            Captain_sq
                                            last edited by

                                            @AS-3D:

                                            Quick Question on this point.
                                            What exactly will change if you're done with Version 2.0?

                                            Is it just more compact or can it operate faster?
                                            Is it a performance jump like from Windows Vista to Windows 7? 😄
                                            Sry but i don't get it. 🙂

                                            In short: More efficient use of the microcontrollers and development resources.

                                            Which means that you can do more things with the resources you have at your disposal without sacrificing performance. In plain english that means that you can add more features, speed up certain parts and shorten development times.

                                            For the developer a lot of things becomes easier as the abstraction level is significantly raised. Code becomes more robust as you don't have to twiddle around with low-level error prone code that often incurs limitations that makes the entire code base hard to maintain. Hunting for bugs becomes somewhat easier too.

                                            Custom made Kossel Mini - Duet WiFi / Modded Tronxy X5S - Duet WiFi / Prusa i3 MKIII


                                            Embedded systems designer, RC Pilot, maker and Gadget-o-holic

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