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Delta Cable management

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  • undefined
    robm
    last edited by 15 Apr 2018, 06:04

    Just curious as I'm planning to get a delta next, why don't you run the cable from the effector along one of the arms and mount it to the carriage moving on the arm? Tx

    undefined 1 Reply Last reply 15 Apr 2018, 12:33 Reply Quote 0
    • undefined
      Danal @robm
      last edited by 15 Apr 2018, 12:33

      @robm said in Delta Cable management:

      Just curious as I'm planning to get a delta next, why don't you run the cable from the effector along one of the arms and mount it to the carriage moving on the arm? Tx

      Because that would/could generate force on the "pivot" or "joint" of the arm at the head end. Bad. Very bad.

      And... it really doesn't improve anything, in that the cable still has to have a slack loop (or similar) at the carriage end of the arm.

      What some people do is use elastic from all three carriages to create a "flying" platform just above the actual head. Everything from cables/bowden only, to the entire extruder drive, has been "flown". Results are still mixed. I may try it someday...

      Delta / Kossel printer fanatic

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      • undefined
        Danal @Mysta
        last edited by 15 Apr 2018, 12:37

        @mysta said in Delta Cable management:

        @danal Neat! so which two anchor points do you use for the elastic?

        Edit: Ah I see where you said halfway up, so that doesn't pull on the connectors on the effector itself too much?

        I was wondering the same thing. It seems to work very well. I may try a few other locations... but I'm not sure how to measure results.

        I am a delta/kossel fanatic; at the same time, one of the things that bothers me is the asymmetric nature of the cables and the bowden. I just don't have any super clever solutions. I probably will at least bring the cables up to the center of the top, someday.

        Also, please note that my extruder driver motor is WAY to high for the optimal length of bowden tube. The motor should be about 60% of Z height. It is where it is because of the cable (wire) I had the day I installed it. And I've been too lazy to move it.

        Delta / Kossel printer fanatic

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        • undefined
          DjDemonD
          last edited by DjDemonD 15 Apr 2018, 21:05

          So I've got a delta with a lot of cables:
          2 Cat 5 to the smart effector
          Drive cable to the Nimble extruder
          Water cooling hoses.

          I've done a quick video to show how the cables move around.

          https://youtu.be/JPLFe7PQp98

          Since my electronics are at the base of the machine, I loop the electronics and drive cable up and over and support them with a quality keychain retractor. The water cooling hoses just kind of coil up without any real drama all by themselves. I've had only one issue with wire breaks but I did do away with the 2x3 molex connector on the smart effector and just use Dupont 2 pins (24v hotend), and have had fewer issues since. I can move anywhere in the build volume and even position outside the (over-sized) bed area to do filament purges.

          I've tried flying extruder and whilst it probably beats bowden (although the margin is smaller since capricorn and pressure advance came along) it does add some mass (indirectly) and inertia and requires slightly smoother XY jerk/accel. Remote extruder wins for me. But the drive cable (and my water hoses) do the same thing they create "indirect" XY inertia, as such recent experimentation has seen me go back to 1000 accel for XY and 500 jerk.

          Simon. Precision Piezo Z-Probe Technology
          www.precisionpiezo.co.uk
          PT1000 cartridge sensors NOW IN, just attach to your Duet board directly!

          1 Reply Last reply Reply Quote 1
          • undefined
            Mysta
            last edited by 15 Apr 2018, 22:42

            Got link for the retractable ring? Was just thinking how cool it would be to have something like that but with adjustable pull.

            undefined 1 Reply Last reply 16 Apr 2018, 17:14 Reply Quote 0
            • undefined
              DADIY
              last edited by 16 Apr 2018, 12:24

              All my end stop cabling runs up each tower on the inside (the center of the extrusion) so its totally invisible, even at the top I cut a small section out of the back of the slot to allow the cable to turn and come back down to the stop switch, cabling to the effector and extruder run up the rear tower in the slot on the back. I'm using a slightly modified version of DC42's cable clip.

              The cable then passes over the top of the extruder and is spiral wrapped to the bowden tube down to the effector.

              undefined 1 Reply Last reply 16 Apr 2018, 13:43 Reply Quote 0
              • undefined
                Mysta @DADIY
                last edited by 16 Apr 2018, 13:43

                @dadiy said in Delta Cable management:

                All my end stop cabling runs up each tower on the inside (the center of the extrusion) so its totally invisible, even at the top I cut a small section out of the back of the slot to allow the cable to turn and come back down to the stop switch, cabling to the effector and extruder run up the rear tower in the slot on the back. I'm using a slightly modified version of DC42's cable clip.

                The cable then passes over the top of the extruder and is spiral wrapped to the bowden tube down to the effector.

                Yeah that sounds pretty standard. In my case my towers are 1.5 meters tall so you basically have 1.5 meters of cable that have to extend and then be able to home without getting in the way.

                undefined undefined 2 Replies Last reply 16 Apr 2018, 13:47 Reply Quote 0
                • undefined
                  Danal @Mysta
                  last edited by 16 Apr 2018, 13:47

                  @mysta said in Delta Cable management:

                  @dadiy said in Delta Cable management:

                  Yeah that sounds pretty standard. In my case my towers are 1.5 meters tall so you basically have 1.5 meters of cable that have to extend and then be able to home without getting in the way.

                  Just for fun, how about some pics of your 1.5 M tall printer? In a different thread, if you prefer...

                  Delta / Kossel printer fanatic

                  undefined 1 Reply Last reply 16 Apr 2018, 13:57 Reply Quote 0
                  • undefined
                    Mysta @Danal
                    last edited by 16 Apr 2018, 13:57

                    @danal Sure! It's relevant in this thread - I'll grab some pics when I get home. Cables and stuff are still 'temporary'.

                    1 Reply Last reply Reply Quote 0
                    • undefined
                      DADIY @Mysta
                      last edited by DADIY 16 Apr 2018, 14:07

                      @mysta Yes, My towers are just over 1.7 meters tall so i just made up some cables before inserting the towers into the base.

                      For anyone interested there are a few build photos of my printer here - https://imgur.com/gallery/O1jtC I do need to add some of the finished printer but these give an idea of size and include the custom table I built which suspends the filament under the table on a lazy suzanne.

                      undefined 1 Reply Last reply 16 Apr 2018, 15:21 Reply Quote 0
                      • undefined
                        DADIY @DADIY
                        last edited by 16 Apr 2018, 15:21

                        Here’s two pics of it finished showing the cables etc.

                        https://imgur.com/gallery/AJyss

                        undefined 1 Reply Last reply 16 Apr 2018, 15:23 Reply Quote 0
                        • undefined
                          Mysta @DADIY
                          last edited by 16 Apr 2018, 15:23

                          @dadiy So your cables will reach the top like that without strain?

                          1 Reply Last reply Reply Quote 0
                          • undefined
                            DADIY
                            last edited by 16 Apr 2018, 16:12

                            Yes. It’s been running like that for 6 months without issue. My biggest problem was the extruder. I bought a Titan extruder but it didn’t have the grip for my tube. I’m now on the Bondtech and never had a problem.

                            1 Reply Last reply Reply Quote 0
                            • undefined
                              DjDemonD @Mysta
                              last edited by 16 Apr 2018, 17:14

                              @mysta said in Delta Cable management:

                              Got link for the retractable ring? Was just thinking how cool it would be to have something like that but with adjustable pull.

                              I had a dig around for it but I can't find that particular unit for sale anymore. Its got a metal cable inside and is fairly sturdy, they're all fairly similar.

                              Simon. Precision Piezo Z-Probe Technology
                              www.precisionpiezo.co.uk
                              PT1000 cartridge sensors NOW IN, just attach to your Duet board directly!

                              1 Reply Last reply Reply Quote 0
                              • undefined
                                Danal
                                last edited by 16 Apr 2018, 21:31

                                Here's a simple cell phone video of the "Stretch Magic" at work:

                                https://youtu.be/-FjWcPLWvKY

                                Delta / Kossel printer fanatic

                                undefined 1 Reply Last reply 17 Apr 2018, 00:23 Reply Quote 0
                                • undefined
                                  Mysta @Danal
                                  last edited by 17 Apr 2018, 00:23

                                  @danal said in Delta Cable management:

                                  Here's a simple cell phone video of the "Stretch Magic" at work:

                                  https://youtu.be/-FjWcPLWvKY

                                  What bed heater is that?

                                  undefined 1 Reply Last reply 18 Apr 2018, 14:16 Reply Quote 0
                                  • undefined
                                    Danal @Mysta
                                    last edited by 18 Apr 2018, 14:16

                                    @mysta said in Delta Cable management:

                                    What bed heater is that?

                                    Custom made by Keenovo. 590mm dia (glass is 604), 1400W on 120V (US standard), with built in 150C thermal protector. $240 USD, shipped.

                                    Took some extra time because I ordered it JUST before China holiday.

                                    The glass is a tabletop advertised as 24" by 3/8" (604mm by 9.5mm, roughly) on Amazon in the US. About $40 us shipped. I've been happy with it, although I'd note it is not very round. This makes no practical difference, so far, just a little bit of tweaking any time you remove it and replace it in the clips. It is reasonably flat, reflections of distant items on the surface show no noticeable distortion.

                                    So the total bed was about $280 US. Considering I had ideas in my head ranging from cast aluminum plate to who knows what, that were going to be a lot more money, I'm very happy to report that the simple heater stuck to the glass (the heater came with a sticky layer) works GREAT!! Very happy with it. And, if I every damage the glass, it is the cheapest part.

                                    Delta / Kossel printer fanatic

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