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    Designing a PWM to Analog mini board for fans

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    • Egon.Netundefined
      Egon.Net @Egon.Net
      last edited by

      First board assembled and tested!
      PWM-1.1.jpg

      You can see the new integrated electrolytic capacitor, smd diode and led. I'll try to assemble/pack all boards this weekend, and send them early next week.

      zaptaundefined 1 Reply Last reply Reply Quote 2
      • zaptaundefined
        zapta @Egon.Net
        last edited by

        Looks very nice. Now when somebody will complain that fan X doesn't work with PWM we can point them here. 😉

        Egon.Netundefined 1 Reply Last reply Reply Quote 1
        • S1lencerundefined
          S1lencer
          last edited by

          If there are any Boards left, icould use 4 of the.

          Egon.Netundefined 1 Reply Last reply Reply Quote 0
          • Egon.Netundefined
            Egon.Net @zapta
            last edited by

            @zapta said in Designing a PWM to Analog mini board for fans:

            Looks very nice. Now when somebody will complain that fan X doesn't work with PWM we can point them here. 😉

            Thanks @zapta 🙂

            1 Reply Last reply Reply Quote 0
            • Egon.Netundefined
              Egon.Net @S1lencer
              last edited by

              @s1lencer said in Designing a PWM to Analog mini board for fans:

              If there are any Boards left, icould use 4 of the.

              I've just reserved the last board 😞

              I still have 5 spare pcb boards, but not all the components: I have the resistors/capacitors/opamp, but I don't have the electrolytic capacitor, diode and led. Could that suit you?

              I usually put orders to mouser every other month or so, so if u can wait maybe I'll can add the parts in my next order. Or if there are more people interested, I can run another batch.

              1 Reply Last reply Reply Quote 0
              • JethTranundefined
                JethTran
                last edited by

                In my case, I as of now attempted a "manual recurrence clear" from 10Hz to a few KHz, and there was not a great one. Moreover, the development board (Duex5) includes a fixed PWM recurrence of 500Hz, so I got to bargain with that. I'm building the model right presently, and I'm as of now mindful of the control scattering. But I'm beneath 100mA, and within the more awful case (approximately 50% PWM) the BJT would burn almost 0.6W max, which is satisfactory for my case, fair a small heatsink will do. On the off chance that I had to utilize higher streams, it completely would be a issue tho.

                Egon.Netundefined 1 Reply Last reply Reply Quote 0
                • Egon.Netundefined
                  Egon.Net @JethTran
                  last edited by

                  @jethtran said in Designing a PWM to Analog mini board for fans:

                  In my case, I as of now attempted a "manual recurrence clear" from 10Hz to a few KHz, and there was not a great one. Moreover, the development board (Duex5) includes a fixed PWM recurrence of 500Hz, so I got to bargain with that. I'm building the model right presently, and I'm as of now mindful of the control scattering. But I'm beneath 100mA, and within the more awful case (approximately 50% PWM) the BJT would burn almost 0.6W max, which is satisfactory for my case, fair a small heatsink will do. On the off chance that I had to utilize higher streams, it completely would be a issue tho.

                  Are you doing your own pcb from my design? If so, remember to use a big capacitor at the output, and a diode, they are not specified in the schematic I posted. Also, a mid-power BJT would be required (like BD139).

                  Egon.Netundefined 1 Reply Last reply Reply Quote 0
                  • Egon.Netundefined
                    Egon.Net @Egon.Net
                    last edited by

                    All the boards have been sent!

                    Please message me with an email so I can send the board documentation to everyone.

                    teusundefined 1 Reply Last reply Reply Quote 2
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                    • teusundefined
                      teus
                      last edited by

                      Hello!
                      What a great project. Is there any chance to still buy PCB's, or is the design open source?

                      1 Reply Last reply Reply Quote 0
                      • teusundefined
                        teus @Egon.Net
                        last edited by

                        @egon-net said in Designing a PWM to Analog mini board for fans:

                        All the boards have been sent!

                        Please message me with an email so I can send the board documentation to everyone.

                        I can't message him, it says "insufficient privileges".

                        zaptaundefined 1 Reply Last reply Reply Quote 0
                        • zaptaundefined
                          zapta @teus
                          last edited by

                          @teus, if you are interested, there is an alternative design that is based of dc42's idea of passive filtering of a high frequency (hardware) PWM. The design contains three independent channels for up to three fans and works for me. It was done using JLCPCB's online design software and can assembled units can be ordered directly from JLCPCB using their SMT service.

                          https://oshwlab.com/zapta/fan-smoother

                          1 Reply Last reply Reply Quote 0
                          • Egon.Netundefined
                            Egon.Net
                            last edited by

                            Hi all, I'm sorry I have been quite busy for personal reasons. I will try to post all the resources in github and share the link today.

                            Best regards.

                            Egon.Netundefined 1 Reply Last reply Reply Quote 0
                            • Egon.Netundefined
                              Egon.Net @Egon.Net
                              last edited by

                              Here it is:

                              https://github.com/EgonVLC/PWM2Analog

                              Multisim/Ultiboard files, GERBERS, schematic and build instructions.

                              I will add further info when possible.

                              teusundefined Marshalldogundefined 2 Replies Last reply Reply Quote 0
                              • teusundefined
                                teus @Egon.Net
                                last edited by

                                @egon-net said in Designing a PWM to Analog mini board for fans:

                                Here it is:

                                https://github.com/EgonVLC/PWM2Analog

                                Multisim/Ultiboard files, GERBERS, schematic and build instructions.

                                I will add further info when possible.

                                great, thank you!
                                what version of Ultiboard do you use?

                                1 Reply Last reply Reply Quote 0
                                • Marshalldogundefined
                                  Marshalldog @Egon.Net
                                  last edited by

                                  hi @Egon-Net, I was wondering if there was a way to purchase two preassembled boards?

                                  1 Reply Last reply Reply Quote 0
                                  • S1lencerundefined
                                    S1lencer
                                    last edited by

                                    Hi, i have 6 preassembled boards left over from my last Batch.
                                    They are from Egons gerber Files and work like a charm.
                                    Feel fre to contact me about it.

                                    Egon.Netundefined 1 Reply Last reply Reply Quote 0
                                    • Egon.Netundefined
                                      Egon.Net @S1lencer
                                      last edited by

                                      I don't have any more boards, but you can go with S1lencer ones 🙂

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