Extruder heating : keeps heating even when switching off …



  • I have the following heater and tool defitions :

    [[language]]
    ; Heaters
    ;
    M305 P0 S"BED" T100000 B3950 C0 R4700 ; Set thermistor + ADC parameters 
    M305 P1 S"Extruder" X200 ; Set PT100 for 1st extruder and connect to channel 200 (PT100)
    ; max temperatures
    ;M143 H1 S320 ; Hotend
    ;M143 H0 S140; Bed
    ; PID
    M301 H0 S1.00 P127.4 I22.579 D123.6 T0.7 W150 B30 ; Use PID on bed heater 70% duty cycle
    ;
    ; Tools
    ; Define tool 0 = Extruder 0, Heater 1 
    M563 P0 D0 H1 F1
    G10 P0 X0 Y0 Z0 R0 S0; Set tool 0 axis offsets, tool 0 active and standby temperatures to 0C
    
    

    Reporting with M305 gives the following :

    [[language]]
    9:46:56 PMM305 P0
    Heater 0 (BED) uses Thermistor sensor channel 0, T:100000.0 B:3950.0 C:0.00e+00 R:4700.0 L:0 H:0
    9:46:29 PMM305 P1
    Heater 1 (Extruder) uses PT100 (MAX31865) sensor channel 200, reject 50Hz
    
    ```When I set the temperature of tool 0/heater 1 to let say 180°C, the heater starts, temperature increases but doesn't stop at 180°. Just continues… until I disconnnect the heater power connector.
    
    

    [[language]]
    9:56:48 PMM408 S1
    {"status":"I","heaters":[29.5,197.2],"active":[0.0,180.0],"standby":[0.0,0.0],"hstat":[0,3],"pos":[0.000,0.000,0.000],"sfactor":100.00,"efactor":[100.00],"babystep":0.000,"tool":0,"probe":"0","fanPercent":[0.00,100.00,100.00,0.00,0.00,0.00,0.00,0.00,0.00],"fanRPM":0,"homed":[0,0,0],"msgBox.mode":-1,"geometry":"cartesian","axes":3,"volumes":2,"numTools":1,"myName":"My Duet","firmwareName":"RepRapFirmware for Duet WiFi"}

    9:57:13 PMM408 S1
    {"status":"I","heaters":[29.5,225.7],"active":[0.0,180.0],"standby":[0.0,0.0],"hstat":[0,3],"pos":[0.000,0.000,0.000],"sfactor":100.00,"efactor":[100.00],"babystep":0.000,"tool":0,"probe":"0","fanPercent":[0.00,100.00,100.00,0.00,0.00,0.00,0.00,0.00,0.00],"fanRPM":0,"homed":[0,0,0],"msgBox.mode":-1,"geometry":"cartesian","axes":3,"volumes":2,"numTools":1,"myName":"My Duet","firmwareName":"RepRapFirmware for Duet WiFi"}

    9:57:38 PMM408 S1
    {"status":"I","heaters":[29.4,251.0],"active":[0.0,180.0],"standby":[0.0,0.0],"hstat":[0,3],"pos":[0.000,0.000,0.000],"sfactor":100.00,"efactor":[100.00],"babystep":0.000,"tool":0,"probe":"0","fanPercent":[0.00,100.00,100.00,0.00,0.00,0.00,0.00,0.00,0.00],"fanRPM":0,"homed":[0,0,0],"msgBox.mode":-1,"geometry":"cartesian","axes":3,"volumes":2,"numTools":1,"myName":"My Duet","firmwareName":"RepRapFirmware for Duet WiFi"}

    9:58:43 PMM408 S1
    {"status":"I","heaters":[29.4,299.5],"active":[0.0,180.0],"standby":[0.0,0.0],"hstat":[0,3],"pos":[0.000,0.000,0.000],"sfactor":100.00,"efactor":[100.00],"babystep":0.000,"tool":0,"probe":"0","fanPercent":[0.00,100.00,100.00,0.00,0.00,0.00,0.00,0.00,0.00],"fanRPM":0,"homed":[0,0,0],"msgBox.mode":-1,"geometry":"cartesian","axes":3,"volumes":2,"numTools":1,"myName":"My Duet","firmwareName":"RepRapFirmware for Duet WiFi"}

    I am missing something in the heater numbering or definitions I guess. Heater is physically connected to the E0 heater terminal.
    
    Can someone show me the light? (Not a fire because of overheating ;) )

  • administrators

    1. That M301 command is obsolete. You should run heater tuning and use M307 instead.

    2. There is a bug with using named heaters in firmware 1.19 that might be related to what you observe. It is fixed in the 1.19.1 release candidate, available at https://www.dropbox.com/sh/wq0u70kpapqc3is/AAC6I8TS5Lbwuziq_r3M15Qea?dl=0. Please either upgrade, or don't use named heaters.



  • to 1) Will change bed tuning PID params to M307 this evening. But this is about the bed and that works just fine.
    to 2) I have version 1.19.+3 from dropbox installed. This test is done with that version.
    I saw there is a +4 update available, will install that later today.

    I suppose that my setup code is ok?
    I use a 4wire PT100, since the temperature seems to follow the heating, this should be ok.
    Since setting temperature and activating the heater also switches on the heater, I suppose that that definition and connection must be ok too.
    It is the only issue I still have to start some printing.
    Only extruder stepper to be tested after the heater test.

    Everything moves nicely and superquiet, thermostatic fan setup is a dream.
    I had TMC's before (Silentstepsticks from Watteroth), but this is just way better.
    Everything runs on 24V, Bed is 230V/750W over a SSR.



  • Upgraded to newest firmware

    [[language]]
    M122
    === Diagnostics ===
    Used output buffers: 3 of 32 (12 max)
    === Platform ===
    RepRapFirmware for Duet WiFi version 1.19+4 running on Duet WiFi 1.0
    Board ID: 08DDM-9FAM2-LW4SD-6J9F2-3SD6P-K2W3X
    Static ram used: 21176
    Dynamic ram used: 95928
    Recycled dynamic ram: 1680
    Stack ram used: 1304 current, 4904 maximum
    Never used ram: 7384
    Last reset 00:03:35 ago, cause: power up
    Last software reset reason: User, spinning module GCodes, available RAM 7240 bytes (slot 1)
    Software reset code 0x0003, HFSR 0x00000000, CFSR 0x00000000, ICSR 0x00400000, BFAR 0xe000ed38, SP 0xffffffff
    Error status: 0
    Free file entries: 10
    SD card 0 detected, interface speed: 20.0MBytes/sec
    SD card longest block write time: 0.0ms
    MCU temperature: min 37.9, current 40.4, max 40.6
    Supply voltage: min 24.1, current 24.2, max 24.5, under voltage events: 0, over voltage events: 0
    Driver 0: standstill
    Driver 1: standstill
    Driver 2: standstill
    Driver 3: standstill
    Driver 4: standstill
    Date/time: 2017-08-29 17:19:20
    Slowest main loop (seconds): 0.007545; fastest: 0.000033
    === Move ===
    MaxReps: 0, StepErrors: 0, FreeDm: 240, MinFreeDm 240, MaxWait: 0ms, Underruns: 0, 0
    Scheduled moves: 0, completed moves: 0
    Bed compensation in use: none
    Bed probe heights: 0.000 0.000 0.000 0.000 0.000
    === Heat ===
    Bed heater = 0, chamber heater = -1
    Heater 1 is on, I-accum = 0.4
    === GCodes ===
    Segments left: 0
    Stack records: 1 allocated, 0 in use
    Movement lock held by null
    http is idle in state(s) 0
    telnet is idle in state(s) 0
    file is idle in state(s) 0
    serial is idle in state(s) 0
    aux is idle in state(s) 0
    daemon is idle in state(s) 0
    queue is idle in state(s) 0
    autopause is idle in state(s) 0
    Code queue is empty.
    Network state is running
    WiFi module is connected to access point 
    WiFi firmware version 1.19+1
    WiFi MAC address 60:01:94:34:41:07
    WiFi Vcc 3.14, reset reason Turned on by main processor
    WiFi flash size 4194304, free heap 39080
    WiFi IP address 192.168.0.250
    WiFi signal strength -53dBm
    HTTP sessions: 1 of 8
    Socket states: 2 0 0 0 0 0 0 0
    Responder states: HTTP(1) HTTP(0) HTTP(0) HTTP(0) FTP(0) Telnet(0)
    
    

    Changed to this config for heaters :

    [[language]]
    ; Heaters
    ;
    M305 P0  T100000 B3950 C0 R4700 ; Set thermistor + ADC parameters 
    M305 P1  X200 ; Set PT100 for 1st extruder and connect to channel 200 (PT100)
    ; max temperatures
    M143 H1 S250 ; Hotend
    M143 H0 S140; Bed
    ; PID
    M307 H0 S0.7 B0 A90 C700 D10
    M307 H1 S1.0 B0 A340 C140 D5.5
    ;
    ; Tools
    ; Define tool 0 = Extruder 0, Heater 1 
    M563 P0 D0 H1 F1
    
    

    Set target temperature to 180°C and activated heater.
    The heater doesn't switch off and I have to unplug the heater connector. Goes beyond 300°C.
    I get this error : Error: heating fault on heater 1, temperature excursion exceeded 15.0C

    any thoughts?



  • Found the issue:
    I saw that as soon as the extruder fan started, the heater also started.
    Switching off thermostatic mode and playing with on/off, the heater followed and also the fet controlling the heater.
    During a close inspection of the cabling I saw that the fan wires had been damaged when mounting the printhead and made a contact somewhere with the heater indicator led pins on the PCB @ the printhead.
    How this switched on the FET, i don't know yet.

    Sorry for this…


  • administrators

    Thanks for keeping us updated.


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