Problem with any motor on Drive 4

  • Hello,

    I am hoping someone can help me diagnose this issue where any motor that i connect to drive 4 starts working good but after a few movement will seem to get stuck and bind on something. Everything goes back to normal when i power the board off/on again.

    I have first encountered the issue while splitting my Z axis on Drive 2 and 4 and then realized i did not had this issue when using drive 2 and 3. Since then i tested different stepper connected to it without anything attached to be sure it wasn't caused by some mechanical resistance.

    I figured i could try using Drive 4 as the extruder but then again i get the same behaviour where the motor will seem to jam and heat up.

    I have a dual z axis and i am using the following config:

    ; General preferences
    M111 S0 ; Debugging off
    G21 ; Work in millimetres
    G90 ; Send absolute coordinates…
    M83 ; ...but relative extruder moves
    M555 P2 ; Set firmware compatibility to look like Marlin
    M208 X0 Y0 Z0 S1 ; Set axis minima
    M208 X300 Y300 Z400 S0 ; Set axis maxima

    ; Endstops
    M574 X1 Y1 Z1 S0 ; Define active high microswitches
    M558 P4 I1 X0 Y0 Z1 H5 F120 T6000 ; Set Z probe type to unmodulated, the axes for which it is used and the dive height + speeds
    G31 X-40 Y-0.10 Z0 P25 ; Set Z probe trigger value, offset and trigger height
    M557 X20:280 Y20:280 S50 ; Define mesh grid

    M584 X0 Y1 Z2:3 E4 ;enable dual z steppers (right is drive 3, left is drive 2)
    M671 X-20.0:325.0 Y100.0:100.0 ; leadscrew offsets from home

    ; Drives
    M569 P0 S0 ; Drive 0 goes backwards
    M569 P1 S0 ; Drive 1 goes backwards
    M569 P2 S1 ; Drive 2 goes forwards
    M569 P3 S1 ; Drive 3 goes forwards
    M569 P4 S0 ; Drive 4 goes backwards
    M92 X80 Y80 Z400 E95 ; Set steps per mm
    M350 E32 I1 ; Configure microstepping with interpolation
    M350 X16 Y16 Z16 I1 ; Configure microstepping with interpolation
    M566 X1200 Y1200 Z24 E300 ; Set maximum instantaneous speed changes (mm/min)
    M203 X30000 Y30000 Z600 E3000 ; Set maximum speeds (mm/min)
    M201 X500 Y500 Z100 E5000 ; Set accelerations (mm/s^2)
    M906 X800 Y800 Z800 E800 I30 ; Set motor currents (mA) and motor idle factor in per cent
    M84 S30 ; Set idle timeout

    If needed i can provide a video of the issue.


  • administrators

    Which firmware version are you using? If it is 1.19.2 or later, are you getting any over-temperature messages? Is the #4 driver chip getting hot?

  • I first had this issue with 1.19 but then updated to the latest 1.20 from github.

    For the over temp messages i don't recall seeing anything, i will check the chip tonight and try to feel if it is hotter then the other ones.

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