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Problem printing circles

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Tuning and tweaking
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  • undefined
    deckingman @timcurtis67
    last edited by 19 Jul 2018, 11:58

    @timcurtis67 said in Problem printing circles:

    Ian, do you want to comment about this?

    Not really 😉 ............................

    But since you asked...... I have 4kg split between two gantries so roughly 2 kg per XY mechanism. "No name" 6mm GT2 belts. Max X axis speed 50,000, max Y axis speed 35,000, accel 1,000 for both, jerk 600 for both. I have experimented with high print speeds up to 300mm/sec and my default non-print move speed is 350mm/sec. No sign of backlash but everything is pretty rigid. It'll print OK at higher accelerations but with the mass being over a metre above the floor, the printer tends to start to rock about a bit at high speeds.

    As an aside, I don't get ringing either - one advantage of high mass 😈

    Ian
    https://somei3deas.wordpress.com/
    https://www.youtube.com/@deckingman

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    • undefined
      OBELIKS
      last edited by OBELIKS 19 Jul 2018, 12:06

      Hah, I have a i3 style printer. So it is moving a lot. 😁
      I will investigate the whole mechanics of X and Y, something is wrong there, that I am certain.

      Aaaand, he deleted the post 🙂

      P3Steel Toolson mk2 - Duet 2 WiFi --> RatRig V-Core with Duet WiFi 1.03
      Original Prusa i3 MK3S

      undefined 1 Reply Last reply 19 Jul 2018, 12:08 Reply Quote 0
      • undefined
        deckingman @OBELIKS
        last edited by deckingman 19 Jul 2018, 12:08

        @obeliks said in Problem printing circles:

        Hah, I have a i3 style printer. So it is moving a lot. 😁
        I will investigate the whole mechanics of X and Y, something is wrong there, that I am certain.

        Aaaand, he deleted the post 🙂

        Yes, I realised my mistake - hence I deleted the post. For some reason I thought yours was a CoreXY the same as mine.

        Edit. So in which case, you could well have backlash or movement issues in Y

        Ian
        https://somei3deas.wordpress.com/
        https://www.youtube.com/@deckingman

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        • undefined
          Phaedrux Moderator
          last edited by 19 Jul 2018, 19:48

          You could try reducing the accel and jerk for your Y axis. I think in your config you have X and Y the same. It's not uncommon to use different values for i3 style printers because of the bed weight.

          Z-Bot CoreXY Build | Thingiverse Profile

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          • undefined
            OBELIKS
            last edited by 20 Jul 2018, 07:22

            I was thinking, and in the end it is probably a problem with the sintered bushes that I use instead of bearings.
            0_1532070978745_6fdbd05c-2520-4f36-9a74-4659fe73c9a7-image.png Image by Toolson

            I made a stupid decision and lubricated them, and they still move, but the moves are "sticky". I will try to clean them, and maybe switch back to linear bearings. I just need to find good ones.

            Is this still the right category for this thread?

            P3Steel Toolson mk2 - Duet 2 WiFi --> RatRig V-Core with Duet WiFi 1.03
            Original Prusa i3 MK3S

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            • undefined
              OBELIKS
              last edited by 22 Jul 2018, 07:46

              I took X and Y axes apart, cleaned all the components, so now it is gliding as good as it can. Positive is that printer got quieter, negative is that the circles are still flat on top and bottom.
              I am slowly running out of ideas.
              The only part that I still need to investigate is the print head. But it is rigid as it ever was.

              P3Steel Toolson mk2 - Duet 2 WiFi --> RatRig V-Core with Duet WiFi 1.03
              Original Prusa i3 MK3S

              undefined 1 Reply Last reply 22 Jul 2018, 09:42 Reply Quote 0
              • undefined
                deckingman @OBELIKS
                last edited by 22 Jul 2018, 09:42

                @obeliks Did you ever try lower acceleration for your Y axis as someone suggested? I note that the motor currents are set to 800mA so presumably the motors are rated at 1Amp? If your bed weight 1.5kg, the Y motor might be struggling so either try lower acceleration, increase the current if you can, or a bigger motor.

                Ian
                https://somei3deas.wordpress.com/
                https://www.youtube.com/@deckingman

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                • undefined
                  OBELIKS
                  last edited by 22 Jul 2018, 09:48

                  I actually just ordered Wantai 42BYGHM810
                  It was on my to do list, so...
                  Then I just need 24V power supply and Anet A8 will be no more. 🙂

                  My motors are rated 1680mA, not sure if that is correct. And I had them running, at 1400mA and the circles were not great. But they heated up over 80°C So I stopped that.

                  And at the moment I am printing a puzzle box for a gift, it has mostly straight lines, so the circles are not a problem.

                  P3Steel Toolson mk2 - Duet 2 WiFi --> RatRig V-Core with Duet WiFi 1.03
                  Original Prusa i3 MK3S

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                  • undefined
                    OBELIKS
                    last edited by 13 Aug 2018, 08:16

                    So, with Wantai motors the circles are circles. So either the stepper for X or Y was bad or the 0,9° vs 1,8° makes the difference. Or it was something else that I did not see and was fixed on reassembly. But I did that before the stepper change and there was no difference.
                    Motors are also quieter and cooler (both around 5 down).

                    The only thing left is to figure out what to do with the old electronics and steppers. I might need another printer. 😆

                    Q: What AWG wires do I need for the steppers? I will need to clean the wiring now.

                    P3Steel Toolson mk2 - Duet 2 WiFi --> RatRig V-Core with Duet WiFi 1.03
                    Original Prusa i3 MK3S

                    undefined 1 Reply Last reply 13 Aug 2018, 12:49 Reply Quote 0
                    • undefined
                      wilriker @OBELIKS
                      last edited by 13 Aug 2018, 12:49

                      @obeliks said in Problem printing circles:

                      Q: What AWG wires do I need for the steppers? I will need to clean the wiring now.

                      I started rewiring now and will use 0.5mm² or 20 AWG for the wiring of my steppers. But you have to get wires with rather thin insulation to still fit into the Molex KK crimps. I use LiYY 4x0.5mm² cable for this.

                      Manuel
                      Duet 3 6HC (v0.6) with RPi 4B on a custom Cartesian
                      with probably always latest firmware/DWC (incl. betas or self-compiled)
                      My Tool Collection

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                      • undefined
                        dc42 administrators
                        last edited by 13 Aug 2018, 13:26

                        20awg is rather thick. I suggest 22 awg, or 24awg for lower current motors.

                        Duet WiFi hardware designer and firmware engineer
                        Please do not ask me for Duet support via PM or email, use the forum
                        http://www.escher3d.com, https://miscsolutions.wordpress.com

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                        • undefined
                          OBELIKS
                          last edited by 13 Aug 2018, 13:50

                          I have 2.4A motors, so 22AWG?

                          P3Steel Toolson mk2 - Duet 2 WiFi --> RatRig V-Core with Duet WiFi 1.03
                          Original Prusa i3 MK3S

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                          • undefined
                            dc42 administrators
                            last edited by 13 Aug 2018, 14:22

                            Yes, 22awg is suitable.

                            Duet WiFi hardware designer and firmware engineer
                            Please do not ask me for Duet support via PM or email, use the forum
                            http://www.escher3d.com, https://miscsolutions.wordpress.com

                            undefined undefined 2 Replies Last reply 13 Aug 2018, 14:23 Reply Quote 1
                            • undefined
                              wilriker @dc42
                              last edited by 13 Aug 2018, 14:23

                              @dc42 Is there any reason not to use 20AWG except for the stiffness of the cable if it needs to move?

                              Manuel
                              Duet 3 6HC (v0.6) with RPi 4B on a custom Cartesian
                              with probably always latest firmware/DWC (incl. betas or self-compiled)
                              My Tool Collection

                              1 Reply Last reply Reply Quote 1
                              • undefined
                                OBELIKS @dc42
                                last edited by 13 Aug 2018, 14:24

                                @dc42 thank you

                                P3Steel Toolson mk2 - Duet 2 WiFi --> RatRig V-Core with Duet WiFi 1.03
                                Original Prusa i3 MK3S

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                                • undefined
                                  dc42 administrators
                                  last edited by 13 Aug 2018, 14:40

                                  20awg should be OK, the crimp pins we supply are intended for 20 to 24awg.

                                  Duet WiFi hardware designer and firmware engineer
                                  Please do not ask me for Duet support via PM or email, use the forum
                                  http://www.escher3d.com, https://miscsolutions.wordpress.com

                                  1 Reply Last reply Reply Quote 1
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