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    Avoiding/bypassing thermal runaway protections

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    • adhanabalundefined
      adhanabal
      last edited by

      I used an extruder hotend heater output to heat, a silicone heater using a MOSFET control, but the temperature raise is about .1'celcius/ second, so the system failed to auto tune PID and am getting heater fault errors, how to override this? Is there any way to by pass thermal runaway protection?

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      • dc42undefined
        dc42 administrators
        last edited by

        Use M307 to set the D parameter temporarily to a high value (e.g. 60) before you start auto turning.

        Duet WiFi hardware designer and firmware engineer
        Please do not ask me for Duet support via PM or email, use the forum
        http://www.escher3d.com, https://miscsolutions.wordpress.com

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        • adhanabalundefined
          adhanabal
          last edited by

          i tried with dead time 60, but still did not work, is there any way to assign hotend heater as bed heater? or turn off thermal run away feature?

          dc42undefined 1 Reply Last reply Reply Quote 0
          • dc42undefined
            dc42 administrators @adhanabal
            last edited by

            @adhanabal said in Avoiding/bypassing thermal runaway protections:

            i tried with dead time 60, but still did not work, is there any way to assign hotend heater as bed heater? or turn off thermal run away feature?

            What error message did you get when you tried to tune the bed heater, with dead time set to 60?

            Duet WiFi hardware designer and firmware engineer
            Please do not ask me for Duet support via PM or email, use the forum
            http://www.escher3d.com, https://miscsolutions.wordpress.com

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            • adhanabalundefined
              adhanabal
              last edited by

              im getting, target temperature not reached error

              dc42undefined 1 Reply Last reply Reply Quote 0
              • DocTruckerundefined
                DocTrucker
                last edited by

                Potentially worth aututuning to a value it does reach before faulting out and then try again for the higher value?

                Consider reporting the PID values for the low tune here if you get some, and maybe a screen shot of the temp plot up until it faults.

                Power of heater and size of bed? Thickness of heat spreader? Temp sensor definately set up right in config?

                Running 3 P3Steel with Duet 2. Duet 3 on the shelf looking for a suitable machine. One first generation Duet in a Logo/Turtle style robot!

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                • dc42undefined
                  dc42 administrators @adhanabal
                  last edited by

                  @adhanabal said in Avoiding/bypassing thermal runaway protections:

                  im getting, target temperature not reached error

                  Did you specify a temperature in the S parameter of the M303 command?

                  Duet WiFi hardware designer and firmware engineer
                  Please do not ask me for Duet support via PM or email, use the forum
                  http://www.escher3d.com, https://miscsolutions.wordpress.com

                  adhanabalundefined 1 Reply Last reply Reply Quote 0
                  • adhanabalundefined
                    adhanabal @dc42
                    last edited by

                    @dc42 i set the limit as 70'C

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                    • A Former User?
                      A Former User
                      last edited by

                      As DocTrucker asked; what is the power rating and size of the bed? If you're using an extruder output you're probaly limited in power and if the size isn't also quite limited you'll have a hard time getting to 70C.

                      What temperature does it get to before timing out?

                      adhanabalundefined 1 Reply Last reply Reply Quote 0
                      • dc42undefined
                        dc42 administrators @adhanabal
                        last edited by

                        @adhanabal said in Avoiding/bypassing thermal runaway protections:

                        @dc42 i set the limit as 70'C

                        Perhaps your bed heater can't reach 70C? Did the temperature graph flatten off before it got to that temperature?

                        Duet WiFi hardware designer and firmware engineer
                        Please do not ask me for Duet support via PM or email, use the forum
                        http://www.escher3d.com, https://miscsolutions.wordpress.com

                        adhanabalundefined 1 Reply Last reply Reply Quote 0
                        • adhanabalundefined
                          adhanabal @A Former User
                          last edited by

                          @bearer i use the heater to heatup aluminium pipe, Outer dia, 40mm thickness 5mm
                          Heater capacity: 12V 40watts

                          A Former User? 1 Reply Last reply Reply Quote 0
                          • adhanabalundefined
                            adhanabal @dc42
                            last edited by

                            @dc42 im replacing the sensor, having doubt about it, so once replace i will try again.

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                            • DocTruckerundefined
                              DocTrucker
                              last edited by

                              That heater sounds under powered. What is the length of pipe? Is anything in the pipe?

                              Running 3 P3Steel with Duet 2. Duet 3 on the shelf looking for a suitable machine. One first generation Duet in a Logo/Turtle style robot!

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                              • A Former User?
                                A Former User @adhanabal
                                last edited by

                                @adhanabal said in Avoiding/bypassing thermal runaway protections:

                                @bearer i use the heater to heatup aluminium pipe, Outer dia, 40mm thickness 5mm
                                Heater capacity: 12V 40watts

                                thats half the story; length of the pipe, medium inside and flow of medium would be relevant even if air and not moving.

                                the easiest is probably to post a picture of the temperature graph shown in duet web control, the shape of the graph would be correct even if the value is wrong. If you consider 40w is only enouh to bring Ø2-3mm plastic to melting temperature at very slow flow rates Ø40mm might be pushing it even if the target is just 70C.

                                adhanabalundefined 1 Reply Last reply Reply Quote 1
                                • DocTruckerundefined
                                  DocTrucker
                                  last edited by

                                  The recommendation is around 0.4W per 100mm2. 40W would there for be enough for a 100*100mm bed, or 80mm of your pipe - with nothing in it.

                                  https://duet3d.dozuki.com/Wiki/Choosing_a_bed_heater

                                  Running 3 P3Steel with Duet 2. Duet 3 on the shelf looking for a suitable machine. One first generation Duet in a Logo/Turtle style robot!

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                                  • adhanabalundefined
                                    adhanabal @DocTrucker
                                    last edited by

                                    @DocTrucker pipe is 100 mm long i want to heat it only max of 50'C

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                                    • adhanabalundefined
                                      adhanabal @A Former User
                                      last edited by

                                      @bearer okay guys i tried the same thing with 24v system it works well,
                                      Only 12v system has the problem
                                      I have 24v heaters too

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                                      • A Former User?
                                        A Former User @adhanabal
                                        last edited by

                                        @adhanabal said in Avoiding/bypassing thermal runaway protections:

                                        i want to heat it only max of 50'C

                                        why are you tuning it to 70C if your target is 50? let it completely cool to room temp and do it again for 50?

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