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    Fans don't turn on/work

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    Duet Hardware and wiring
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    • Asabolundefined
      Asabol
      last edited by

      1. The hotend fan does not turn on when the temperature passes 40c
      2. Yes I have verified the fan fuse is intact
      3. I have also tried testing using the always on port.
        IMG-0816.jpg IMG-0815.jpg
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      • Asabolundefined
        Asabol
        last edited by

        @Asabol said in Fans don't turn on/work:

        ; Configuration file for Duet WiFi (firmware version 1.21)
        ; executed by the firmware on start-up
        ;
        ; generated by RepRapFirmware Configuration Tool v2.1.8 on Sun Apr 12 2020 18:32:22 GMT-0400 (Eastern Daylight Time)
         
        ; General preferences
        G90                                                ; send absolute coordinates...
        M83                                                ; ...but relative extruder moves
        M550 P"My Printer"                                 ; set printer name
         
        ; Network
        M552 S1                                            ; enable network
        M586 P0 S1                                         ; enable HTTP
        M586 P1 S0                                         ; disable FTP
        M586 P2 S0                                         ; disable Telnet
         
        ; Drives
        M569 P0 S0                                         ; physical drive 0 goes backwards
        M569 P1 S0                                         ; physical drive 1 goes backwards
        M569 P2 S0                                         ; physical drive 2 goes backwards
        M569 P3 S0                                         ; physical drive 3 goes backwards
        M584 X0 Y1 Z2 E3                                   ; set drive mapping
        M350 X16 Y16 Z16 E16 I1                            ; configure microstepping with interpolation
        M92 X80.00 Y80.00 Z400.00 E741.00                  ; set steps per mm
        M566 X600.00 Y600.00 Z60.00 E300.00                ; set maximum instantaneous speed changes (mm/min)
        M203 X9000.00 Y9000.00 Z600.00 E6000.00            ; set maximum speeds (mm/min)
        M201 X500.00 Y500.00 Z120.00 E5000.00              ; set accelerations (mm/s^2)
        M906 X800 Y800 Z800 E900 I30                       ; set motor currents (mA) and motor idle factor in per cent
        M84 S30                                            ; Set idle timeout
         
        ; Axis Limits
        M208 X0 Y0 Z0 S1                                   ; set axis minima
        M208 X235 Y235 Z260 S0                             ; set axis maxima
         
        ; Endstops
        M574 X1 Y1 Z1 S1                                   ; set active high endstops
         
        ; Z-Probe
        M558 P0 H5 F120 T6000                              ; disable Z probe but set dive height, probe speed and travel speed
        M557 X10:220 Y10:220 S20                           ; define mesh grid
         
        ; Heaters
        M305 P0 T98801 B4185 R4700                         ; set thermistor + ADC parameters for heater 0
        M143 H0 S85                                        ; set temperature limit for heater 0 to 85C
        M305 P1 T98801 B4185 R4700                         ; set thermistor + ADC parameters for heater 1
        M143 H1 S255                                       ; set temperature limit for heater 1 to 255C
         
        ; Fans
        M106 P0 S0 I0 F20 H-1                              ; set fan 0 value, PWM signal inversion and frequency. Thermostatic control is turned off
        M106 P1 S0 I0 F20 H1 T45                           ; set fan 1 value, PWM signal inversion and frequency. Thermostatic control is turned on
        M106 P2 S0 I0 F20 H1:0 T45                         ; set fan 2 value, PWM signal inversion and frequency. Thermostatic control is turned on
         
        ; Tools
        M563 P0 S"Hotend" D0 H1 F0                         ; define tool 0
        G10 P0 X0 Y0 Z0                                    ; set tool 0 axis offsets
        G10 P0 R0 S0                                       ; set initial tool 0 active and standby temperatures to 0C
         
        ; Custom settings are not defined
         
        ; Miscellaneous
        M501                                               ; load saved parameters from non-volatile memory
        M911 S21 R23 P"M913 X0 Y0 G91 M83 G1 Z3 E-5 F1000" ; set voltage thresholds and actions to run on power loss
        T0                                                 ; select first tool
         
         
        
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        • Phaedruxundefined
          Phaedrux Moderator
          last edited by

          Can you verify what firmware and DWC version you are using?

          What sliders do you see in the DWC?

          How did you verify the fuse is intact? Multimeter? Visual inspection?

          Sorry, the photos are too dark and grainy to make out the fan mosfets. If you can get another with better lighting we may be able to see if they are damaged.

          Z-Bot CoreXY Build | Thingiverse Profile

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          • Asabolundefined
            Asabol
            last edited by

            Screen Shot 2020-04-22 at 4.49.18 PM.png image url)

            I verified them visual inspection considering I don't have much knowledge of using the multimeter. I have one but just haven't taken the time to try and learn how to use it. I am using the latest version of the duet web control and when in it the controller show on the fans area tool fan slider then a tool 0 slider and when you move the tool fan slider it also moves tool 0's slider.

            IMG-0817.jpg IMG-0821.jpg

            Phaedruxundefined 1 Reply Last reply Reply Quote 0
            • Phaedruxundefined
              Phaedrux Moderator @Asabol
              last edited by

              @Asabol said in Fans don't turn on/work:

              I am using the latest version of the duet web control

              Please be specific on the version. You can see what it is exactly by connecting to the DWC and going to the settings tab.

              I see that you are using firmware 2.03. At this point I would suggest updating to 2.05.1 and DWC 2.0.7 just so that we're testing with recent versions.

              https://github.com/dc42/RepRapFirmware/releases/tag/2.05.1
              https://duet3d.dozuki.com/Wiki/Installing_and_Updating_Firmware

              when in it the controller show on the fans area tool fan slider then a tool 0 slider and when you move the tool fan slider it also moves tool 0's slider.

              That behaviour is normal and expected. The Tool fan slider makes more sense when using a multi tool printer, Right now they control the same fan, but if you had multiple tools, the tool slider would control the currently selected tools fan, while the sliders for tool0, tool1, tool2, etc would control that particular fan.

              In more recent versions of the DWC you can choose which sliders will appear.

              Thank you for the better photos. The mosfets don't show any obvious damage. And the fan voltage selector jumper is set to the VIN voltage.

              What PSU voltage are you using? And does it match the voltage of the fans?

              Also, just to clarify, when you move those sliders, the fan doesn't actually work?
              Combined with the fan not working with the always on fan would indicate that either the fan fuse has been tripped, or the fan itself does not work. This is where a multimeter becomes useful for testing.

              When set to continuity check mode, the multimeter will tell you if there is an electrical connection between two points. With this you can test if the fuse is intact by touching the probe ends to each leg of the fuse.

              Be careful not to slip and short something out.

              The fans can be tested by connecting them directly to VIN from the power supply, making sure to mind the polarity.

              You can also use the multimeter to measure the pins of the fan headers to see if they are getting VIN as expected. Again be careful not to bridge the pins with other parts of the board. If you can measure VIN from the always on fan ports, that would indicate that the fan fuse is intact, and it's the fan that has failed.

              so spend some time reading up about your multimeter and practicing with it and see if you can do those checks.

              Z-Bot CoreXY Build | Thingiverse Profile

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              • Asabolundefined
                Asabol
                last edited by

                I have the fan connections for both of the fans located on the hotend to the fan 0 and fan 1 while I have the electronics box fan on the always-on connection. Should I move the one fan connection for the hotend to the always on and switch the one I have attached on the always on to the connection in the fan 1 port.

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                • Phaedruxundefined
                  Phaedrux Moderator
                  last edited by

                  Are you saying the always on fan connection works?

                  Z-Bot CoreXY Build | Thingiverse Profile

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                  • Asabolundefined
                    Asabol
                    last edited by

                    What I am saying is that I have the fan that sits above the electronics plugged into the always-on port while the fans for the hotend and the part cooling fan are attached to fan 0 and fan 1 ports. Also question how do you expect me to be able to check the continuity of the fuse for the fans when I can't even get to it. considering the way the board is arranged with the fan connectors butt up against it and then another fuse right behind it.

                    Phaedruxundefined 1 Reply Last reply Reply Quote 0
                    • Phaedruxundefined
                      Phaedrux Moderator @Asabol
                      last edited by

                      @Asabol said in Fans don't turn on/work:

                      Also question how do you expect me to be able to check the continuity of the fuse for the fans when I can't even get to it.

                      Well you'll have to get to it, with all the disassembly that entails.

                      But I also gave a test you can do with just the fan port pins to see if they are getting voltage. If they are, then the fan fuse is intact.

                      Does the electronics fan turn on?

                      Z-Bot CoreXY Build | Thingiverse Profile

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                      • Asabolundefined
                        Asabol
                        last edited by

                        I checked the connections the other way that you said to do. It reads that there is current going through the always-on fans. I plugged the fan that is supposed to turn on when it is over 45c to the always-on fan connector. Should I know turn my printer own and turn the hotend temperature to increment over 45c to see if it will start spinning? Thank you for your generous support especially considering I'm still new to the duet community.

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                        • Asabolundefined
                          Asabol
                          last edited by

                          Fixed it. I had a bad crimp connection on the positive wire and my cables were backward in the connectors. Sorry for having you go through the run-around but it was very helpful and I am very appreciative.

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                          • Phaedruxundefined
                            Phaedrux Moderator
                            last edited by

                            Hey no problem. Glad it's all working out. We're here to help. The best part of this hobby is learning something new.

                            Post again if you have any other questions.

                            Z-Bot CoreXY Build | Thingiverse Profile

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                            • Asabolundefined
                              Asabol
                              last edited by

                              Quick one for you. I'm not sure if you or anyone else has dealt with the stock part cooling fan found on the ender 3. But can someone tell me which one is positive and which one is negative considering it is a yellow and blue wire compared to the normal red and black?

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                              • Phaedruxundefined
                                Phaedrux Moderator
                                last edited by

                                You bet, there's an entire guide on the Ender 3 you may like.

                                In my case, the part cooling fan has the yellow (+) and blue (-) wires, and the hot end heatsink fan has unterminated bare red (+) and black (-) wires, and the case fan has a terminated red (+) and black (-) wires.

                                https://duet3d.dozuki.com/Guide/Ender+3+Pro+and+Duet+Maestro+Guide+Part+1:+Wiring/37#s114

                                Z-Bot CoreXY Build | Thingiverse Profile

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                                • Asabolundefined
                                  Asabol
                                  last edited by

                                  Great thanks.

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                                  • Asabolundefined
                                    Asabol
                                    last edited by

                                    After last time posting that I had fixed the fans I have had work for a single print. The fans now do not want to turn on which is becoming frustrating because I have tried everything I did the first time and nothing has worked. Is there anyone out there that could help?

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                                    • Asabolundefined
                                      Asabol
                                      last edited by

                                      Also the wifi module wont turn on when the printer is turned on. I am not sure if this is related to another fix I did just do on the printer which was I had to recrimp the wires for the x and y axis stepper motors.

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                                      • Phaedruxundefined
                                        Phaedrux Moderator
                                        last edited by

                                        So the fans were working but now do not?

                                        What else did you change?

                                        Is there a blue LED lit on the wifi module? Does it blink at power on?

                                        If you connect USB terminal, can you send M552 and report the response?
                                        Also send M122 and report the response.

                                        Z-Bot CoreXY Build | Thingiverse Profile

                                        Asabolundefined 1 Reply Last reply Reply Quote 0
                                        • Asabolundefined
                                          Asabol @Phaedrux
                                          last edited by

                                          @Phaedrux Before the fans stopped working the WiFi module would blink when turned on but now they don’t.

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                                          • Asabolundefined
                                            Asabol
                                            last edited by

                                            I also think I had uploaded the wrong file for the config file because I had changed some stuff and I wanted to go back to the way I had it. So if I upload the correct files for the config then also do the things you said to do I think I can get the printer to operational again.

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