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    Help on fixing bed mesh on Delta

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    • fcwiltundefined
      fcwilt @MikeS
      last edited by

      @MikeS said in Help on fixing bed mesh on Delta:

      @fcwilt ok i could try tomorrow to spray paint it but the fact that the "lines" are aligned with Y axis make me think of a mechanical problem, but can't get what. I don't know delta kinematics so well to see the problem there...

      Understood but at the very least you will verify that it is NOT a problem with the Mini IR detecting the correct surface.

      My first three printers were delta's and I had a difficult time getting them to work as well as I wanted. Then I got my first Cartesian. It worked so much better with so much less effort that I disposed of the delta's and never looked back.

      Yet some folks get them working fine. Go figure.

      Frederick

      Printers: a small Utilmaker style, a small CoreXY and a E3D MS/TC setup. Various hotends. Using Duet 3 hardware running 3.4.6

      MikeSundefined 1 Reply Last reply Reply Quote 0
      • MikeSundefined
        MikeS @fcwilt
        last edited by

        @fcwilt i think that they don't get them to work "fine" but usable...but i understand them, they are like me: never surrender! 💪
        Delta are really pleasant to look at and really neat as aesthetic but i would never recommend one to someone that is not skilled in 3d printing! There is so much to learn and i have lose count years ago on the hours i've spent with this printer. I still hope that with a duet better hardware and firmware i'll manage to get it printing consistently. Tomorrow i'm going to recheck all the joints and mechanics in general...still sure that the problem is there, i hope to get at least the bed at around +-0.1mm at the end.

        1 Reply Last reply Reply Quote 1
        • Vetiundefined
          Veti
          last edited by

          just to rule out the ir as a problem you could try this probe
          https://de.aliexpress.com/item/32968709878.html
          its very check and i use it on my delta because i have no offset using it.

          MikeSundefined 1 Reply Last reply Reply Quote 0
          • MikeSundefined
            MikeS @Veti
            last edited by

            @Veti I think it won't fit my layer fan mount. I'll get it anyway because it's cheap and could be useful anyway!
            However i've a little update. This morning i was checking carriages and arm mount and i felt that there was a little play between u joints and carriages. After disassembly i found that some custom adpater i've made have become a little loose (i think we are talking about some cents of mm). Here are some photos for reference:

            20200919_111908.jpg
            20200919_112001.jpg

            Now i've taken all apart, cleaned and tried to fill this little gap with threadlocker. It already feels stiffer but i now must wait 2/3 hours to let it cure. I'll post back with the results of next G32/G29 and see if that fixes something.

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            • MikeSundefined
              MikeS
              last edited by

              So after the fix:

              M666
              Endstop adjustments X0.45 Y0.00 Z-0.45, tilt X0.00% Y-0.39%
              M665
              Diagonals 269.000:269.000:269.000, delta radius 129.470, homed height 349.814, bed radius 120.0, X -0.431°, Y 0.121°, Z 0.000°
              

              after mechanical fixes.png

              I think to know why there is this blue line along Y axis and will try to fix it. However is it possible to change the probing sequence of G29? I would like to try to probe by column and not by row starting from far left on build plate and going up/down instead of left right, only to see if this lead to more even results among the bed.

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              • MikeSundefined
                MikeS @Veti
                last edited by MikeS

                @Veti didn't had time to get progress on bed calibration but i have exported my E3D V6 mount in STEP. I hope it can be useful to you or someone else 😃
                E3D mount V2.step
                The mount is split in 2 part with a little tolerance between so it can be mounted/unmounted without removing the extruder. It's designed to use screw and nuts but you can also use cable ties for testing.

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                • MikeSundefined
                  MikeS
                  last edited by

                  @fcwilt just a quick update. Tried to black paint with standard spray paint the bed and probe can reach it also when it is put on the bottom side. Today high temp black paint has been delivered by amazon and now i've cleaned the glass from bed and sprayed the new one. Now i'm curing it on the heated bed at 120°C then i will do some test. Here's a bed map from the bed painted with standard paint:
                  spray painted.png
                  Also have printed and fixed some corners to help the mechanics to be more rigid.

                  fcwiltundefined 1 Reply Last reply Reply Quote 0
                  • fcwiltundefined
                    fcwilt @MikeS
                    last edited by

                    @MikeS said in Help on fixing bed mesh on Delta:

                    @fcwilt just a quick update. Tried to black paint with standard spray paint the bed and probe can reach it also when it is put on the bottom side. Today high temp black paint has been delivered by amazon and now i've cleaned the glass from bed and sprayed the new one. Now i'm curing it on the heated bed at 120°C then i will do some test. Here's a bed map from the bed painted with standard paint:
                    spray painted.png
                    Also have printed and fixed some corners to help the mechanics to be more rigid.

                    That looks better but there are still those peaks.

                    Was that done with the paint on the top?

                    Is this a fairly consistent result?

                    Frederick

                    Printers: a small Utilmaker style, a small CoreXY and a E3D MS/TC setup. Various hotends. Using Duet 3 hardware running 3.4.6

                    1 Reply Last reply Reply Quote 0
                    • MikeSundefined
                      MikeS
                      last edited by MikeS

                      @fcwilt nope this was done with paint on the bottom of the plate so it should be nearly perfect considered that the glass is really flat (tested with rectified rails along the glass). I think the peaks are given by the structure of my delta that is not so rigid (Rostock Max V2 by seemecnc from 2014) it's made of "compressed carboard" also called melamine wood. Obviously it is not rigid as it would be if built with some aluminium.

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                      • fcwiltundefined
                        fcwilt
                        last edited by

                        Hi,

                        For diagnostic purposes you should try it with the paint on top to be sure you are not getting readings from reflections.

                        Frederick

                        Printers: a small Utilmaker style, a small CoreXY and a E3D MS/TC setup. Various hotends. Using Duet 3 hardware running 3.4.6

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                        • dc42undefined
                          dc42 administrators
                          last edited by dc42

                          Here's a general guide for delta printers:

                          1. If the height map shows random peaks and dips, that is caused by inconsistent trigger height of the Z probe. The IR sensor suffers from this when the bed surface is reflective to IR, for example glass or PEI. Putting a matt black surface under the bed improves the IR sensor in this respect, but it's still not as good as some other types of probe e.g. Smart Effector.

                          2. If the height map shows ridges at one end of the X direction turning into valleys at the other, alternating with probing direction, this indicates backlash in either the carriages or the joints. Lubricating the joints and carriages may help. If the carriages are the source, higher belt tension or higher motor current may also help.

                          Yout latest height map is a lot better than earlier ones. It still shows effect #2 to some extent, but it looks as though you have eliminated #1.

                          Duet WiFi hardware designer and firmware engineer
                          Please do not ask me for Duet support via PM or email, use the forum
                          http://www.escher3d.com, https://miscsolutions.wordpress.com

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