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very strange Lines on Prints - Firmware issue?

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Tuning and tweaking
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  • undefined
    Tim N. @Phaedrux
    last edited by Tim N. 20 Dec 2020, 18:12

    @Phaedrux Yes. I tried PID as well as Bang-Bang but no luck. However I switched back to Bang bang since the PWM signal from the PID control caused more audible noise.

    Edit: I am not sure I covered this explicitly in my tests. I will rerun this right now, to be 100% sure.

    Duet 2 Wifi on Ender 3 (2019) // Duet 2 Wifi on Tronxy X5SA-500 Pro // (shared Printer: Duet 2 Wifi on Flash forge creator Pro)

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      Phaedrux Moderator
      last edited by 20 Dec 2020, 18:14

      Do a test print with the bed heater off entirely to verify.

      Z-Bot CoreXY Build | Thingiverse Profile

      undefined 2 Replies Last reply 20 Dec 2020, 18:15 Reply Quote 2
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        Tim N. @Phaedrux
        last edited by 20 Dec 2020, 18:15

        @Phaedrux good idea!

        Duet 2 Wifi on Ender 3 (2019) // Duet 2 Wifi on Tronxy X5SA-500 Pro // (shared Printer: Duet 2 Wifi on Flash forge creator Pro)

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          Tim N. @Phaedrux
          last edited by Tim N. 20 Dec 2020, 19:39

          @Phaedrux

          I did Some tests now, and on the first one was still some decent Z banding - but in a random order!
          Then I placed a model right in the middle of the bed (if it would be because of thermal expansion, then it should be most visible there, I think) and run a test without and with Bed heating (Bang-Bang).

          This is the Result:
          d18775b9-e5a4-484e-9ed6-f01ef6d7cf49.jpg

          Hell YEAH! This was it!
          @Phaedrux can I offer you a Coffee?

          Fun fact: I measured the cycle time for the Bed heater turning on: It takes between 15-17 Seconds 🤣

          So the next question is: Does PID solve the problem entirely?
          And how common is this problem? I searched a lot for types of z wobble, but this one is new to me, although it makes a lot of sense.

          Edit: Is there a way to change the name of the topic (or mark it as solved)?

          Duet 2 Wifi on Ender 3 (2019) // Duet 2 Wifi on Tronxy X5SA-500 Pro // (shared Printer: Duet 2 Wifi on Flash forge creator Pro)

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            theruttmeister
            last edited by 20 Dec 2020, 20:02

            Cool!

            Have you tried printing in a corner of the bed?

            Isolate, substitute, verify.

            undefined 1 Reply Last reply 20 Dec 2020, 20:05 Reply Quote 0
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              Tim N. @theruttmeister
              last edited by 20 Dec 2020, 20:05

              @theruttmeister yes. I did most of my testprints in the corner. However with Bang-Bang ON it is still noticeable. I am trying it now it PID PWM mode.

              Duet 2 Wifi on Ender 3 (2019) // Duet 2 Wifi on Tronxy X5SA-500 Pro // (shared Printer: Duet 2 Wifi on Flash forge creator Pro)

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                Dad003
                last edited by 20 Dec 2020, 20:20

                it look like Z banding like some said. threaded rod must be flexing under the weight

                undefined 1 Reply Last reply 20 Dec 2020, 20:32 Reply Quote 0
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                  Tim N. @Dad003
                  last edited by 20 Dec 2020, 20:32

                  @Dad003 I think the remaining artifacts could be to some amount z-wobble. However, the biggest point was definitely the Bang-Bang Mode.

                  Now here is something interesting: I changed to PID-Mode and the wobble is very present like in Bang-Bang mode! I'm running a new auto tune run now. I hope, that helps.

                  Duet 2 Wifi on Ender 3 (2019) // Duet 2 Wifi on Tronxy X5SA-500 Pro // (shared Printer: Duet 2 Wifi on Flash forge creator Pro)

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                  • undefined
                    Phaedrux Moderator
                    last edited by 20 Dec 2020, 20:51

                    PID tuning should help quite a bit by keeping the temp steady, but from what I know about the Tronxy bed is that it's very large and very thin and when current is applied it causes it to deform. I would think that once the bed is at temp and stable it shouldn't be much of a problem.

                    You can also experiment with different PWM frequencies in the M950 command for the bed heater.

                    https://duet3d.dozuki.com/Wiki/Gcode?revisionid=HEAD#Section_M950_Create_heater_fan_or_GPIO_servo_pin

                    Q500 is the default. Can try higher or lower.

                    Also make sure you're tuning the bed from cold.

                    Z-Bot CoreXY Build | Thingiverse Profile

                    undefined 1 Reply Last reply 20 Dec 2020, 22:42 Reply Quote 1
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                      Tim N. @Phaedrux
                      last edited by 20 Dec 2020, 22:42

                      I used M307 with the Fnnn parameter to set the frequency without luck. But Qnn on M950 works! Thanks @Phaedrux !
                      Running now inaudible at 20 Hz.
                      Does anybody know if this could be unhealthy for the PSU Capacitors?

                      Duet 2 Wifi on Ender 3 (2019) // Duet 2 Wifi on Tronxy X5SA-500 Pro // (shared Printer: Duet 2 Wifi on Flash forge creator Pro)

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                        percar
                        last edited by 22 Dec 2020, 01:23

                        A number of years ago when i was printing on a thick aluminum plate 12mm cast fixture plate i was having the same issue using bang bang for the bed heater. If you put a dial indictor on the place you will actually see the dial indicator moving up to .2mm during heating. I changed the bed heater to PID and the issue was greatly reduced. One issue with aluminum is the thermal expansion which is why i have gone to borosilicate glass and all the expansion problems went away.

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