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    Auto-tune heater

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    • dc42undefined
      dc42 administrators
      last edited by

      If it overshoots the set point, increase the A parameter in the M307 command.

      Duet WiFi hardware designer and firmware engineer
      Please do not ask me for Duet support via PM or email, use the forum
      http://www.escher3d.com, https://miscsolutions.wordpress.com

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      • fmaundefined
        fma
        last edited by

        I will try to tune without the silicone sock, to see its effect…

        And I will test with different values for A.

        Thanks.

        Frédéric

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        • fmaundefined
          fma
          last edited by

          Here are the results without sock:

          Heater 3 model: gain 878.2, time constant 287.3, dead time 4.9, max PWM 1.00, mode: PID

          BTW, as I mostly run around 190-200°C, should I use 200 for S param in the auto-tune sequence, instead of 240°C?

          Frédéric

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          • deckingmanundefined
            deckingman
            last edited by

            @fma. For info, I know I have a different hot end to you (Diamond 3 and 5 colour) but I get the following with the 3 colour version

            40 Watt cartridge without Silicone sock, A349.7 C233.5 D7.0
            40 Watt cartridge with home made silicone sock A 360.6 C213.5 D6.0

            So it makes a bit of difference but not much.

            Now, the Diamond 5 colour comes with an 80Watt cartridge (I don't understand why) but tuning that with PWM of 1.0 I get:

            A647.7 C190.4 D6.4 so the gain doubled and was similar to yours which is why I thought your heater must be very powerful.

            with PWM of 0.6 I get A350.4 C194.8 D5.2.

            HTH

            Edit. Just seen you last post - that gain is higher than my 80Watt cartridge!

            Ian
            https://somei3deas.wordpress.com/
            https://www.youtube.com/@deckingman

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            • fmaundefined
              fma
              last edited by

              Strange! As said, my cartridge has a resistance of 15 Ohm, which gives 40W under 24V…

              I will monitor current and voltage during heat up to see if there is not a problem (short circuit inside the cartridge, lowering the resistance when heated up... Not convinced, as I would have seen a change in heating curve).

              Frédéric

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              • deckingmanundefined
                deckingman
                last edited by

                I had a cartridge fail once. Measured the resistance and it was fine but it wouldn't heat up at all. Double checked the resistance, treble checked it, wiggled the wires around, checked the connector. No problem but it still wouldn't heat up. Fitted new cartridge and all was fine. Weird…......

                Ian
                https://somei3deas.wordpress.com/
                https://www.youtube.com/@deckingman

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                • fmaundefined
                  fma
                  last edited by

                  Well, my cartridge is OK: I measured a current of 1.6A during all the heating… So, 40W. And 0.38A to maintain 190°C (~9W).

                  It is normal that it heats up much faster than the Diamond, as the E3D is smaller. But why such a difference with a standard E3D? I don't know.

                  I'm using a Lite6, with the last heater block...

                  Frédéric

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                  • fmaundefined
                    fma
                    last edited by

                    FYI, it takes 77s to reach 190°C on my E3D Lite6. Is it something similar to you?

                    Frédéric

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                    • deckingmanundefined
                      deckingman
                      last edited by

                      @fma:

                      FYI, it takes 77s to reach 190°C on my E3D Lite6. Is it something similar to you?

                      No nothing like, but then my 5 colour Diamond hot end is great big lump of brass with 5 heat sinks screwed into it and a high flow (20cfm) fan blowing over them. Currently with the 80Watt heater running at 60% PWM it takes around 120 seconds to reach 190deg C but then it overshoots by around 3 degrees and takes about 20 seconds to stabilise. This is about the same time it used to take the 3 colour Diamond with a 40 Watt heater but I only used to get about 1 degree overshoot. When I get time, I'm going to ignore what RepRap.me say and fit a 40 Watt heater cartridge instead of the 80Watt that they recommend.

                      Ian
                      https://somei3deas.wordpress.com/
                      https://www.youtube.com/@deckingman

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                      • dc42undefined
                        dc42 administrators
                        last edited by

                        Ian, I presume you tuned the new heater? You can increase the A parameter to reduce overshoot.

                        Duet WiFi hardware designer and firmware engineer
                        Please do not ask me for Duet support via PM or email, use the forum
                        http://www.escher3d.com, https://miscsolutions.wordpress.com

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