Hotend heater fine tuning

[kb58]

@kb58 Here's what I meant about the reported inconsistent heater warning during the M303 calibration, yet it sure looks consistent to me. FWIW, this never happened when the hot end heater and sensor were controlled by the 6HC board.

[kb58]

@kb58 Still failing for the same reasons:

[kb58]

@kb58 Increasing the "R" parameter in the M307 heater PID config has no effect, much like decreasing it. It makes me wonder if somehow the entire PID control is disabled, yet when I command it to a temperature, it does go there. In this thread, it consistently peaks 8 deg C above the set point before falling back. How the PID terms are not affecting has me puzzled.

Here's the relevant part of config.g:

; Nozzle heater and sensor
M308 S1 P"121.temp0" Y"pt1000" A"Hot end" L-25		; define hot end temperature sensor on toolboard temp0
M950 H1 C"121.out0" T1                                	; create nozzle heater output on toolboard out0
M307 H1 B0 R3.200 C160.8 D9.84 S1.00 V26.2		; set PID constants (from autotune, M303)
M143 H1 S280		                               	; set temperature limit for heater 1 to 280C
 
 

[Topher]

@kb58 I had the exact same overshoot problem. Im running the same hotend as you too and 27.00volts on our buss being distributed to the entire rack holding 36 printers. I was able to solve it by running my tuning with less power determined by the P in M303 and also running T0 and F255 accounting for the cooling fan. Set your temp for the highest you will go and start with a 20% reduction on your P value ie P0.80.

[kb58]

@leckietech Interesting. I will try that, and thank you!

[kb58]

This is both amusing and annoying...

Tried the 0.8 trick above, which worked, and it successfully completed the M303 calibration. Loaded the new calibration values:

 M307 H1 B0 R4.479 C161.3:92.0 D8.69 S0.80 V26.3

The hotend was allowed to cool, then set it to 205C. Irritatingly, it again overshot by 8C, exactly as before. It's almost as if the tuning parameters are being ignored.

It works well enough that I can get on with printing, but it's annoying that the tuning parameters seemingly have little or no effect.

[kb58]

Hmm, I wonder what's going on here. Aside from the hotend heater issue, the bed heater has always had a bit of the opposite problem: being a bit casual about achieving the target temperature (60C). It gets there eventually and maintains temperature well, but it's very slow to get there. I would expect a small amount of overshoot given that it's a PID-tuned 750W 115VAC heater.
The top line is what the parameters were, and the bottom line shows what the R factor was changed to. Again, just like the hotend heater, it made no difference. I'm wondering why no one else has experienced this, so it's probably something I've set wrong.

;M307 H0 B0 R0.394 C847.1 D16.26 S1.00		        ; set PID constants (from autotune, M303)
M307 H0 B0 R0.47 C847.1 D16.26 S1.00		        ; set PID constants (from autotune, M303)

[Phaedrux]

@kb58 said in Hotend heater fine tuning:

It's almost as if the tuning parameters are being ignored.

How are you saving the tuned parameters? M500 after tuning and having M501 at the end of config.g? Or are you manually entering them in config.g? And if you're manually entering them, do you also have M501 at the end of config.g and a config-override.g file?

[kb58]

@phaedrux Thank you for the reply.

I manually copy/pasted the results produced by the PID tuning process into config.g. I do not have an M501 at the end of config.g, and was expecting that the printer would use the values in config.g. Since it doesn't work though, I'm not understanding something.

[Phaedrux]

As a test, could you send M500 after tuning so that a config-override.g file gets generated and then compare the resulting line to what you had manually entered?

[kb58]

@phaedrux Performed "M303 P0.8 S200 T0", and it failed with the same claim that the heater was inconsistent yet the plot appears okay:

Regardless, an M500 was commanded and the printer reported:

The contents of config-override.g:

; config-override.g file generated in response to M500 at 2021-08-06 14:03
; This is a system-generated file - do not edit
; Heater model parameters
M307 H0 R0.470 C847.100:847.100 D16.26 S1.00 V0.0 B0 I0
M307 H1 R4.613 C146.384:98.384 D8.03 S0.80 V26.3 B0 I0
; Workplace coordinates...

Comparing the two:
M307 H1 R4.613 C146.384:98.384 D8.03 S0.80 V26.3 B0 I0 ; recommended by the PID tuning routine to be stored in config.g
M307 H1 B0 R4.613 C146.4:98.4 D8.03 S0.80 V26.3 ; created by M500

Where do I go from here?

[Phaedrux]

@kb58 said in Hotend heater fine tuning:

Where do I go from here?

Well the results of functionally identical, so I'm not sure where to go from here.

Can you post some photos of the hotend so we can get a sense of what the setup actually is? Getting some eyes on it might give some clues.

[kb58]

@phaedrux Before I post pictures, what does this actually mean:

What makes the firmware post this? I'd assume it's that it's seeing different temperature changes even though the heater is enabled for the same period of time, but my M303 temperature plots look good, so what is it looking at that makes it unable to succeed?

[Phaedrux]

It means that the heating and cooling rates didn't settle down to consistent values after several cycles. One possible reason is noise in the temperature sensor readings, which would be apparent in temperature graph. However, your graph appears to be stable, at least in the time scale it can display.