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    Faulty Toolboard 1LC v1.1?

    Scheduled Pinned Locked Moved
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    • SilviuZundefined
      SilviuZ
      last edited by

      Re: Faulty Toolboard 1LC V1.1?
      Hi.
      I've updated my printer to RepRapFirmware for Duet 3 MB6HC version 3.4.0beta6
      everything worked perfect up to one point when I didn't have any readings from extruder thermistor and the BlTouch didn't deploy anymore. I used my Flir camera and i noticed that there is a 100degrees Celsius hot spot on the tool board.
      there is anything that I can do?

      20211121_170104.jpg image url)FLIR_20211121_051640.jpg

      11/21/2021, 5:31:36 PM M122
      === Diagnostics ===
      RepRapFirmware for Duet 3 MB6HC version 3.4.0beta6 (2021-11-06 11:38:57) running on Duet 3 MB6HC v0.6 or 1.0 (standalone mode)
      Board ID: 08DJM-956L2-G43S8-6JTD6-3SS6L-KA16H
      Used output buffers: 6 of 40 (20 max)
      === RTOS ===
      Static ram: 151136
      Dynamic ram: 96484 of which 0 recycled
      Never used RAM 103052, free system stack 202 words
      Tasks: NETWORK(ready,27.3%,235) ETHERNET(notifyWait,0.1%,176) HEAT(notifyWait,0.0%,326) Move(notifyWait,0.0%,352) CanReceiv(notifyWait,0.0%,903) CanSender(notifyWait,0.0%,373) CanClock(delaying,0.0%,334) TMC(notifyWait,7.3%,92) MAIN(running,65.1%,1115) IDLE(ready,0.0%,30), total 100.0%
      Owned mutexes:
      === Platform ===
      Last reset 00:03:53 ago, cause: power up
      Last software reset at 2021-11-21 16:21, reason: User, GCodes spinning, available RAM 103264, slot 2
      Software reset code 0x0003 HFSR 0x00000000 CFSR 0x00000000 ICSR 0x00400000 BFAR 0x00000000 SP 0x00000000 Task MAIN Freestk 0 n/a
      Error status: 0x00
      Aux0 errors 0,0,0
      Step timer max interval 128
      MCU temperature: min 26.5, current 43.0, max 43.1
      Supply voltage: min 29.3, current 29.3, max 29.4, under voltage events: 0, over voltage events: 0, power good: yes
      12V rail voltage: min 11.9, current 12.1, max 12.7, under voltage events: 0
      Heap OK, handles allocated/used 0/0, heap memory allocated/used/recyclable 0/0/0, gc cycles 0
      Driver 0: pos 0, standstill, SG min 0, mspos 0, reads 65327, writes 14 timeouts 0
      Driver 1: pos 0, standstill, SG min 0, mspos 0, reads 65327, writes 14 timeouts 0
      Driver 2: pos 0, standstill, SG min 0, mspos 0, reads 65328, writes 14 timeouts 0
      Driver 3: pos 0, standstill, SG min 0, mspos 8, reads 65331, writes 11 timeouts 0
      Driver 4: pos 0, standstill, SG min 0, mspos 8, reads 65331, writes 11 timeouts 0
      Driver 5: pos 0, standstill, SG min 0, mspos 8, reads 65331, writes 11 timeouts 0
      Date/time: 2021-11-21 17:31:34
      Slowest loop: 128.47ms; fastest: 0.05ms
      === Storage ===
      Free file entries: 10
      SD card 0 detected, interface speed: 25.0MBytes/sec
      SD card longest read time 0.7ms, write time 0.0ms, max retries 0
      === Move ===
      DMs created 125, segments created 0, maxWait 0ms, bed compensation in use: none, comp offset 0.000
      === MainDDARing ===
      Scheduled moves 0, completed 0, hiccups 0, stepErrors 0, LaErrors 0, Underruns [0, 0, 0], CDDA state -1
      === AuxDDARing ===
      Scheduled moves 0, completed 0, hiccups 0, stepErrors 0, LaErrors 0, Underruns [0, 0, 0], CDDA state -1
      === Heat ===
      Bed heaters 0 -1 -1 -1 -1 -1 -1 -1 -1 -1 -1 -1, chamber heaters 2 -1 -1 -1, ordering errs 0
      === GCodes ===
      Segments left: 0
      Movement lock held by null
      HTTP is idle in state(s) 0
      Telnet is idle in state(s) 0
      File is idle in state(s) 0
      USB is idle in state(s) 0
      Aux is idle in state(s) 0
      Trigger is idle in state(s) 0
      Queue is idle in state(s) 0
      LCD is idle in state(s) 0
      SBC is idle in state(s) 0
      Daemon is idle in state(s) 0
      Aux2 is idle in state(s) 0
      Autopause is idle in state(s) 0
      Code queue is empty
      === CAN ===
      Messages queued 2118, received 30, lost 0, longest wait 2ms for reply type 6049, peak Tx sync delay 15213, free buffers 49 (min 48), ts 1170/10/0
      Tx timeouts 0,0,1159,0,0,927 last cancelled message type 4514 dest 127
      === Network ===
      Slowest loop: 6.60ms; fastest: 0.02ms
      Responder states: HTTP(0) HTTP(0) HTTP(0) HTTP(0) HTTP(0) HTTP(0) FTP(0) Telnet(0), 0 sessions Telnet(0), 0 sessions
      HTTP sessions: 1 of 8

      • Ethernet -
        State: active
        Error counts: 0 0 1 0 0
        Socket states: 5 2 2 2 2 0 0 0
      T3P3Tonyundefined 1 Reply Last reply Reply Quote 0
      • T3P3Tonyundefined
        T3P3Tony administrators @SilviuZ
        last edited by

        @silviuz thats the 5V voltage regulator. Please try with the BL touch unplugged. I suspect there is a short between 5V and ground.

        www.duet3d.com

        SilviuZundefined 1 Reply Last reply Reply Quote 0
        • SilviuZundefined
          SilviuZ @T3P3Tony
          last edited by

          @t3p3tony
          thank you for the reply
          I unplugged everything and still same problem FLIR_20211121_063846.jpg 20211121_183916.jpg

          T3P3Tonyundefined 1 Reply Last reply Reply Quote 0
          • T3P3Tonyundefined
            T3P3Tony administrators @SilviuZ
            last edited by

            @silviuz thanks for testing that. Had the board been in use for long before the fault occured?

            www.duet3d.com

            SilviuZundefined 1 Reply Last reply Reply Quote 0
            • SilviuZundefined
              SilviuZ @T3P3Tony
              last edited by

              @t3p3tony I've used the board for around 500 hours of printing without any hardware change. It was perfect. And the printer was going up to 450mm/s.
              It didn't had any possible short 5v/30v to the ground
              the printer head is not conductive and I've used the plastic washers. Something weird happened.

              T3P3Tonyundefined 1 Reply Last reply Reply Quote 0
              • T3P3Tonyundefined
                T3P3Tony administrators @SilviuZ
                last edited by

                @silviuz it looks like you have a second hotspot:

                d5ecea87-bfdf-4e14-9cb7-ef424d963919-image.png

                Its hard to tell because the FLIR overlay on the optical image is shifted down. it looks to me like this is actually the stepper motor driver chip and zooming in on that image:
                10870332-d770-4b03-8df8-61e05304de0f-image.png

                looks like there is damage visible on the top of that IC.

                How long did it print for after upgrading to 3.4b6?

                www.duet3d.com

                SilviuZundefined 1 Reply Last reply Reply Quote 0
                • SilviuZundefined
                  SilviuZ @T3P3Tony
                  last edited by

                  @t3p3tony ive printed a vase for 4 hours. Then i done some cleaning and weekly maintenance of the printer. I started the printer and tried to home all and the BlTouch extended the pin but no Z homing.
                  Flir one doesn't like close images and it's not possible to align the image correctly.
                  I noticed that spot on the driver and I didn't believe that could be damaged. My bad.
                  There is no way to save this board. Correct?

                  T3P3Tonyundefined 1 Reply Last reply Reply Quote 0
                  • T3P3Tonyundefined
                    T3P3Tony administrators @SilviuZ
                    last edited by

                    @silviuz I think its very likely that something caused the driver to get damaged in a way that is now shorting 5V to ground internal to the board.

                    www.duet3d.com

                    SilviuZundefined 1 Reply Last reply Reply Quote 0
                    • SilviuZundefined
                      SilviuZ @T3P3Tony
                      last edited by

                      @t3p3tony thank you. I bought a replacement and nothing else was damaged.

                      1 Reply Last reply Reply Quote 0
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