3.5b1 Reset reason: StuckInSpinLoop?

[dc42]

@Diamondback said in 3.5b1 Reset reason: StuckInSpinLoop?:

global displayLEDCount = 64
global displayDefaultBrightness = 10
global lastDisplayContent = ""

It still doesn't crash for me. Perhaps it depends on what global variables you have created already? Can you share your whole config.g file and any macros that it calls?

[Diamondback]

@dc42
config.g

;M929 S3                                        ;enable debug logging
;M575 P1 S1 B57600                              ;Enable PanelDue Port
G90                                             ; send absolute coordinates...
M83                                             ; ...but relative extruder moves
M550 P"V-Core Toolchanger"                      ; set printer name
 
; Enable network
M552 P0.0.0.0 S1
 
M669 K1                                         ; select CoreXY mode
 
G4 S2 ; wait for expansion boards to start
 
; Drives
;XY1: back left
;XY2: back right
M569 P0.2 S0                                      ; stepper XY1
M569 P0.3 S0                                      ; stepper XY2
M569 P0.4 S1                                      ; stepper Coupler
M569 P100.0 S0                                    ; stepper E0
M569 P100.1 S0                                    ; stepper E1
M569 P100.2 S0                                    ; stepper E2
M569 P100.3 S0                                    ; stepper E3
M569 P0.0 S0                                      ; stepper Z1
M569 P0.1 S0                                      ; stepper Z2
M569 P0.5 S0                                      ; stepper Z3
 
M584 X0.3 Y0.2 C0.4                               ; set drive mapping (motion system X Y C)
M584 E100.0:100.1:100.2:100.3                     ; set drive mapping (extruders)
M584 Z0.0:0.1:0.5                                 ; set drive mapping (motion system Z)
;Leadscrew order (starting back center, then clockwise):
;1: back center
;2: front right
;3: front left
M671 X-12:216:-203 Y222:-179:-179 S30             ; set Z leadscrew positions
 
 
; Axis Limits
if !exists(global.hasRunInit)
	global minY = -266
	global maxY = 115
 
M208 X-148:160 Y{global.minY,global.maxY}       ; set axis minima & maxima
M208 C0:250 Z-2:270                             ; set axis minima & maxima
 
M92 X80.00 Y80.00                               ; X/Y: 1.8°/step
;M92 X160.00 Y160.00                            ; X/Y: 0.9°/step
M92 C200.00                                     ; C: E3D coupler
M92 Z800.00                                     ; Z: TR8x4 leadscrews
M350 X16 Y16 I1                                 ; configure microstepping with interpolation
M350 C16 Z16 I1                                 ; configure microstepping with interpolation
M566 X600 Y600 C2 Z50                           ; set maximum instantaneous speed changes (mm/min)
M203 X30000 Y30000 C10000 Z2000                 ; set maximum speeds (mm/min)
M201 X5000 Y5000 C500 Z350                      ; set accelerations (mm/s^2)
M204 P500 T5000
;M204 P5000 T5000
 
M906 X2000 Y2000                            ; set motor currents (mA) and motor idle factor in per cent
M906 C700                                    ; set motor currents (mA) and motor idle factor in per cent
M906 Z1500                                   ; set motor currents (mA) and motor idle factor in per cent
M906 E500:500:500:500                       ; set motor currents (mA) and motor idle factor in per cent (4x LGX)
M906 I50                                   ;only a single idle factor allowed for ALL steppers
M84 S30                                         ; Set idle timeout    
 
;=================== Extruder ======================
M92 E408:408:408:408                            ; set steps per mm 
M350 E16:16:16:16 I1                            ; configure microstepping 
M566 E500:500:500:500                           ; set maximum instantaneous speed changes (mm/min) ; used to be at 1200
M203 E15000:15000:15000:15000                   ; set maximum speeds (mm/min) 
M201 E3000:3000:3000:3000                       ; set accelerations (mm/s^2)
;====================================================
 
; Endstops
M574 X2 S1 P"0.io0.in"                          ; configure active-high endstop for high end on X via pin xstop
M574 Y1 S1 P"0.io1.in"                          ; configure active-high endstop for high end on Y via pin ystop
M574 Z0                                         ; No Z-Endstop (use as probe instead)
 
; Z-Probe
if !exists(global.hasRunInit)
	global zProbeSpeedFeed = 300
	global zProbeSpeedFeedLevel = 1500
	global zProbeSpeedTravel = 20000
	global zProbeDiveHeightLevel = 30
	global zProbeDiveHeightMesh = 3
	global zProbePin = "0.io2.in"
	global zProbeType = 8
	global zProbeTriggerValue = 200
	global minXMesh = -146 
	global maxXMesh = 150
	global minYMesh = -150
	global maxYMesh = 150
	global meshPointSpacing = 30
 
M558 K0 P{global.zProbeType} C{global.zProbePin} H{global.zProbeDiveHeightMesh} F{global.zProbeSpeedFeed} T{global.zProbeSpeedTravel}  ; Z Endstop/probe
M558 K2 P8 C"0.io4.in" H10 F100 T20000  ; tool length switch
 
G31 K0 X0 Y0 Z0 P200 
;G31 K1 X0 Y0 Z0 P200
G31 K2 X0 Y0 Z0 P200 
 
;G31 K0 X0 Y0 Z0 P{global.zProbeTriggerValue}                               ; set Z probe trigger value, offset and trigger height, offsets here are hardcoded in leveling macro as well
 
M557 X{global.minXMesh, global.maxXMesh} Y{global.minYMesh, global.maxYMesh} S{global.meshPointSpacing}   ; define mesh grid
M376 H30                                        ; Set bed correction taper
 
; Heaters
M308 S0 P"100.temp0" Y"thermistor" T100000 B3950           ; configure sensor 0 as thermistor 
M950 H0 C"100.out0" T0 Q10                                 ; create bed heater output and map it to sensor 0
M143 H0 S121                                               ; set temperature limit for heater 0 to 121C
M307 H0 B0 R0.676 C345.1 D2.68 S1.00 V24.3                 ; Bed PID Tuning
M140 H0                                                    ; map heated bed to heater 0
 
M308 S1 P"0.temp1" Y"thermistor" T100000 B4725 C7.06e-8    ; configure sensor 1 as thermistor
M950 H1 C"0.out1" T1                                       ; create nozzle heater output and map it to sensor 1
M143 H1 S301                                               ; set temperature limit for heater 1 to 301C
 
M308 S2 P"0.temp2" Y"thermistor" T100000 B4725 C7.06e-8    ; configure sensor 2 as thermistor
M950 H2 C"0.out2" T2                                       ; create nozzle heater output and map it to sensor 2
M143 H2 S301                                               ; set temperature limit for heater 2 to 301C
 
M308 S3 P"100.temp1" Y"thermistor" T100000 B4725 C7.06e-8  ; configure sensor 3 as thermistor
M950 H3 C"100.out1" T3                                     ; create nozzle heater output and map it to sensor 3
M143 H3 S301                                               ; set temperature limit for heater 3 to 301C
 
M308 S4 P"100.temp2" Y"thermistor" T100000 B4725 C7.06e-8  ; configure sensor 2 as thermistor
M950 H4 C"100.out2" T4                                     ; create nozzle heater output and map it to sensor 2
M143 H4 S301                                               ; set temperature limit for heater 2 to 301C
 
M302 S190 R190                                             ;Cold extrusion settings
 
M307 H1 R4.637 K0.673:0.218 D2.31 E1.35 S1.00 B0 V24.2     ; PID Tuning T0
M307 H2 R4.174 K0.555:0.276 D1.96 E1.35 S1.00 B0 V24.2     ; PID Tuning T1
M307 H3 R4.301 K0.536:0.105 D1.89 E1.35 S1.00 B0 V24.2     ; PID Tuning T2
M307 H4 R3.780 K0.576:0.060 D1.57 E1.35 S1.00 B0 V24.2     ; PID Tuning T3
 
; Fans
M950 F0 C"0.out7"                                 ; Hotend Fan Tool 0
M106 P0 S255 L255 H1 T50 C"T0 Hotend"             ; Hotend Fan Tool 0
M950 F1 C"0.out4" Q50                             ; Layer Fan Tool 0
M106 P1 S0 H-1 C"T0"                              ; Layer Fan Tool 0
 
M950 F2 C"0.out8"                                 ; Hotend Fan Tool 1
M106 P2 S255 L255 H2 T50 C"T1 Hotend"             ; Hotend Fan Tool 1
M950 F3 C"0.out5" Q50                             ; Layer Fan Tool 1
M106 P3 S0 H-1 C"T1"                              ; Layer Fan Tool 1
 
M950 F4 C"100.out5"                               ; Hotend Fan Tool 2
M106 P4 S255 L255 H3 T50 C"T2 Hotend"             ; Hotend Fan Tool 2
M950 F5 C"100.out3" Q50                           ; Layer Fan Tool 2
M106 P5 S0 H-1 C"T2"                              ; Layer Fan Tool 2
 
M950 F6 C"100.out6"                               ; Hotend Fan Tool 3
M106 P6 S255 L255 H4 T50 C"T3 Hotend"             ; Hotend Fan Tool 3
M950 F7 C"100.out4" Q50                           ; Layer Fan Tool 3
M106 P7 S0 H-1 C"T3"                              ; Layer Fan Tool 3
 
;Static layer fan
M950 F8 C"0.out0" Q65535                          ; static layer fan
M106 P8 S0 H-1 I1 L0.2 C"RSCS"
 
; Tools
M563 P0 D0 H1 F1                                 ; define tool 0
G10 P0 R0 S0                                     ; set initial tool 0 active and standby temperatures to 0C
 
M563 P1 D1 H2 F3                                 ; define tool 1
G10 P1 R0 S0                                     ; set initial tool 1 active and standby temperatures to 0C
 
M563 P2 D2 H3 F5                                 ; define tool 2
G10 P2 R0 S0                                     ; set initial tool 2 active and standby temperatures to 0C
 
M563 P3 D3 H4 F7                                 ; define tool 3
G10 P3 R0 S0                                     ; set initial tool 3 active and standby temperatures to 0C
 
M563 P4 S"Pen"                                   ; define tool 4 (Pen)
 
;Dock present switches
M950 J0 C"0.io7.in"                              ; Tool 0 Dock switch
M950 J1 C"0.io8.in"                              ; Tool 1 Dock switch
M950 J2 C"100.io5.in"                            ; Tool 2 Dock switch
M950 J3 C"100.io6.in"                            ; Tool 3 Dock switch
 
;additional tool related switches
M950 J4 C"0.io3.in"                             ;potential toolhead tool present switch, not installed atm, but already wired up inside the box
 
;Filament sensors, not installed atm, but already wired up inside the box
M591 D0 P4 C"100.io0.in" S1 L23.2 R70:150 E5
M591 D1 P4 C"100.io1.in" S1 L23.2 R70:150 E5
M591 D2 P4 C"100.io2.in" S1 L23.2 R70:150 E5
M591 D3 P4 C"100.io3.in" S1 L23.2 R70:150 E5
 
M950 S0 C"0.out9" Q333                          ;PebbleWiper Servo
M280 P0 S70                                     ;Servo in idle position
M950 P1 C"0.io5.out"                            ;Light switch PWM
 
;Toolhead Dotstar
M150 X0
 
;Accelerometer
M955 P0 C"spi.cs2+spi.cs3"
 
;Inputshaping
;M593 P"zvddd" F70 S0.2 
 
; Miscellaneous
M98 P"/macros/Misc/ToolheadDisplay/InitToolheadDisplay"
M98 P"/macros/Misc/Lights/On"
M98 P"/sys/config-tools.g"
 
if !exists(global.hasRunInit)
	global pebbleFeedSpeedDefault = 300
	global pebbleFeedSpeed = global.pebbleFeedSpeedDefault	
	global deactivateToolAfterFilamentChange = false
	global displayActiveToolOnHead = true
	global hasRunInit = true
	global daemonActive = false
 

InitToolheadDisplay

if !exists(global.displayLEDCount)
	global displayLEDCount = 64
	global displayDefaultBrightness = 10
	global lastDisplayContent = ""
	;global displayDigit = {null, null, null, null, null, null, null, null, null, null} ;enable once we can set individual elements of arrays
	;set global.displayDigit[0] = {{0,1,1,1,1,1,1,0},{1,1,1,1,1,1,1,1},{1,1,1,0,0,1,1,1},{1,1,1,0,0,1,1,1},{1,1,1,0,0,1,1,1},{1,1,1,0,0,1,1,1},{1,1,1,1,1,1,1,1},{0,1,1,1,1,1,1,0}}
	;set global.displayDigit[1] = {{0,0,1,1,1,0,0,0},{0,0,1,1,1,1,0,0},{0,0,1,1,1,1,1,0},{0,0,1,1,1,0,0,0},{0,0,1,1,1,0,0,0},{0,0,1,1,1,0,0,0},{0,0,1,1,1,0,0,0},{0,0,1,1,1,0,0,0}}
	;set global.displayDigit[2] = {{0,1,1,1,1,1,1,0},{1,1,1,1,1,1,1,1},{1,1,1,0,0,1,1,1},{0,1,1,1,0,0,0,0},{0,0,0,1,1,1,0,0},{0,0,0,0,0,1,1,1},{1,1,1,1,1,1,1,1},{1,1,1,1,1,1,1,1}}
	;set global.displayDigit[3] = {{0,1,1,1,1,1,1,1},{1,1,1,1,1,1,1,1},{1,1,1,0,0,0,0,0},{0,1,1,1,1,1,1,1},{0,1,1,1,1,1,1,1},{1,1,1,0,0,0,0,0},{1,1,1,1,1,1,1,1},{0,1,1,1,1,1,1,1}}
	
if !exists(global.displayChar0) && boards[0].firmwareVersion != "3.4.5"
	global displayChar0 = {{0,1,1,1,1,1,1,0},{1,1,1,1,1,1,1,1},{1,1,1,0,0,1,1,1},{1,1,1,0,0,1,1,1},{1,1,1,0,0,1,1,1},{1,1,1,0,0,1,1,1},{1,1,1,1,1,1,1,1},{0,1,1,1,1,1,1,0}}
	global displayChar1 = {{0,0,1,1,1,0,0,0},{0,0,1,1,1,1,0,0},{0,0,1,1,1,1,1,0},{0,0,1,1,1,0,0,0},{0,0,1,1,1,0,0,0},{0,0,1,1,1,0,0,0},{0,0,1,1,1,0,0,0},{0,0,1,1,1,0,0,0}}	
	global displayChar2 = {{0,1,1,1,1,1,1,0},{1,1,1,1,1,1,1,1},{1,1,1,0,0,1,1,1},{0,1,1,1,0,0,0,0},{0,0,0,1,1,1,0,0},{0,0,0,0,0,1,1,1},{1,1,1,1,1,1,1,1},{1,1,1,1,1,1,1,1}}
	global displayChar3 = {{0,1,1,1,1,1,1,1},{1,1,1,1,1,1,1,1},{1,1,1,0,0,0,0,0},{0,1,1,1,1,1,1,1},{0,1,1,1,1,1,1,1},{1,1,1,0,0,0,0,0},{1,1,1,1,1,1,1,1},{0,1,1,1,1,1,1,1}}
	
	global RGBOff = {0,0,0,0}
	global RGBRed = {255,0,0,25}
	global RGBGreen = {0,255,0,10}
	global RGBBlue = {0,0,255,45}
	global RGBWhite = {255,255,255,10}
 

Lights/On

M42 P1 S230

config-tools.g

if !exists(global.hasRunInit)
	;global toolNozzleSizes = {0,0,0,0}
	;global toolNozzleMaterials = {"brass","brass","brass","brass"}
	
	global tool0NozzleSize = "0.0"
	global tool1NozzleSize = "0.0"
	global tool2NozzleSize = "0.0"
	global tool3NozzleSize = "0.0"
	
	global tool0NozzleMaterial = ""
	global tool1NozzleMaterial = ""
	global tool2NozzleMaterial = ""
	global tool3NozzleMaterial = ""
 
M98 P"/sys/config-tools-size.g"
M98 P"/sys/config-tools-material.g"
 
 
;Z-Offset: 	If nozzle is too close to bed _reduce_ offset (negative number becomes more negative)
;			If nozzle is too far away, _increase_ offset (negative number becomes less negative)
;Tool offsets
G10 P0 X-8.340 Y39.270 Z-4.190
G10 P1 X-8.480 Y39.310 Z-4.020
G10 P2 X-8.180 Y38.930 Z-4.200
G10 P3 X-8.360 Y39.060 Z-4.506
 
G10 P4 X0 Y46.5 Z-20.000                        ; set tool 4 axis offsets
 
 
 
;    Filament     Nozzle   PA    R-Distance   R-Speed  
; -------------- -------- ----- ------------ --------- 
;  Generic PETG     0.25   0.175        0.6      2100  
;  ---               0.3   0.13         0.6      2100  
;  ---               0.4   0.1          0.6      2100  
;  ---               0.6   0.05         0.6      2100 
;  ---               0.8   0.03         0.6      2100  
;  Generic PLA      0.25   0.0          0.6      2100  
;  ---               0.3   0.0          0.6      2100  
;  ---               0.4   0.08         0.6      2100  
;  ---               0.6   0.0          0.6      2100 
;  ---               0.8   0.0          0.6      2100  
;  BioFusion         0.25  0.0          0.6      2100  
;  ---               0.3   0.09         0.6      2100  
;  ---               0.4   0.07         0.6      2100  
;  ---               0.6   0.0          0.6      2100 
;  ---               0.8   0.035        0.6      2100  
;  PA-CF             0.3   0.0          0.6      2100  
;  ---               0.4   0.0          0.6      2100  
;  PC-CF             0.3   0.0          0.6      2100  
;  ---               0.4   0.0          0.6      2100  
;  PA12              0.25  0.0          0.6      2100  
;  ---               0.3   0.0          0.6      2100  
;  ---               0.4   0.13         0.6      2100  
;  ---               0.6   0.0          0.6      2100 
;  ---               0.8   0.0          0.6      2100  
;  Wood              0.8   0.04         0.6      2100
;  TPU               0.4   0.0          1.0      2100
 
 
;https://ozh.github.io/ascii-tables/

config-tools-size.g

set global.tool0NozzleSize = "0.4"
set global.tool1NozzleSize = "0.4"
set global.tool2NozzleSize = "0.4"
set global.tool3NozzleSize = "0.6"

config-tools-material.g

set global.tool0NozzleMaterial = "brass"
set global.tool1NozzleMaterial = "brass"
set global.tool2NozzleMaterial = "brass"
set global.tool3NozzleMaterial = "nozzlex"
;set global.toolNozzleMaterials = {"brass","brass","brass","nozzlex"}
 

[dc42]

@Diamondback thanks.

I still couldn't make it crash with your files, but I eventually got a crash with a similar M122 report to yours after running this macro several times:

var activeLEDs=10
while iterations < 1000
	var displayContent = "progress" ^ var.activeLEDs
	set global.lastDisplayContent = var.displayContent
echo "Done"
 

[Diamondback]

@dc42 Yea it seems quite random what exactly triggers it, the only things in common for me seem to be some of interaction with custom variables/arrays and possibly the dotstar LEDs, ofc, either one could be a coincidence...

[dc42]

@Diamondback I suspect it's an interaction between DWC polling the object model (which involves reading some values from the heap) and garbage collection of the heap taking place because string or array variables are being reassigned.

[Diamondback]

@dc42 I played around with the DWC polling time this morning but didn't get any immediate results, I'll play around with it some more and see if I can maybe make it go away by setting it much higher?

[dc42]

@Diamondback my next step will be to disconnect DWC completely and then see if I can provoke the reset by sending the command to run the macro over USB.

[Diamondback]

@dc42 Hm, I guess I can try the same by having the issue triggered by daemon.g and not having any browser connected to it? Or does DWC still do stuff in the background then somehow?

[dc42]

Confirmed, if I send the command over USB with DWC not connected, it doesn't reset. If I connect DWC and send the command over USB, it resets.

[dc42]

@Diamondback please try the firmware at https://www.dropbox.com/sh/z9f9v517t9txqh9/AACG2Dycr_EghlN4p1HsYVUNa?dl=0. It fixes the case that I was able to reproduce. The change is quite extensive, so please use it with caution.

[Diamondback]

@dc42 Will do! This includes the previous array memory leak fix?

[dc42]

@Diamondback yes it does. If you get any resets, please post a subsequent M122 report.

[Diamondback]

@dc42 Looking promising so far, no more resets atm.
I also yesterday played around more with the DWC polling frequency between 50ms and 60s and as you assumed, with lower values it was happening much quicker.

[Diamondback]

@dc42 Finally working
https://www.dropbox.com/s/fyguad75k8g2ffe/VID_20230124_102416.mp4?dl=0

[Diamondback]

@dc42 happy to report, no further resets over the day Many thanks!