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    Orion not reliable

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    • ajcraig99undefined
      ajcraig99
      last edited by

      I stopped using my orion after having simular problems. During tests it worked very well and was accurate and repeatable but during printing there was too much play in the mount causing wobble of the hotend.

      Increasing preload on the peizo made the hotend sort of rigid enough but made the peizo far less responsive and reliable. It seems you need the perfect balance of preload on the screws but after 3 weeks of fiddling, loctite and reassembling I could not get satisfactory results from it.

      I may give it another chance in the future but I think it will need some epdm or foam grommets on each screw to reduce wobble and a slight redesign of the mount.

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      • hevilpundefined
        hevilp
        last edited by

        Maybe the developer can take care again of this thread?

        @Moriquendi maybe?

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        • Moriquendiundefined
          Moriquendi
          last edited by

          Something was mentioned to me by another customer that I hadn't thought to include in the manual. This customer was having issues with unreliable results in certain parts of the bed, he solved the problem by zip-tying the wires from the hotend (heater and thermistor) and especially the Orion wires to the carriage with a bit of slack so that they could not apply changing forces to the Orion.

          I also notice that you have the fans on during probing. Try turning them off and see whether it helps, the vibration from the fan can cause spurious triggering.

          Idris

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          • hevilpundefined
            hevilp
            last edited by hevilp

            @moriquendi said in Orion not reliable:

            Something was mentioned to me by another customer that I hadn't thought to include in the manual. This customer was having issues with unreliable results in certain parts of the bed, he solved the problem by zip-tying the wires from the hotend (heater and thermistor) and especially the Orion wires to the carriage with a bit of slack so that they could not apply changing forces to the Orion.

            The fan is always off.

            Maybe I need to tighten them more? I have them fixed with zip ties

            As I can see it with my eyes, the probing process is fine.

            I will do another test later this day:
            G29 with single probe.
            Find out the 'worst' value.
            Use this spot for G28 Z
            and do it there many times and see what I get.

            0_1537951913265_a6db921f-ec6d-4d1d-9ad8-3a9bc31f2930-image.png

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            • Moriquendiundefined
              Moriquendi
              last edited by

              I thought your part cooling fan was on in the video?

              When you changed the carriage and the problems came back, did you change from using the groovemoutt Orion top supplied with the kit to using the grey integrated carriage in the picture?

              Idris

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              • hevilpundefined
                hevilp
                last edited by hevilp

                @Moriquendi
                The carriage is basicly always the same. Before I got a direct mount with BMG and pancake stepper motor. The last values were reliable and good. Even with fan running. Since one week the fan is always of to eleminate the bad affects

                Then I changed the design to bowden. I removed the mount parts for direct drive and decreased the height. I did not change the rest.

                I never used the groovemount you shipped. I always use my integrated, where I got bad and the very good values, too.

                Here is the picture of the "old" mount.
                0_1537953014694_87270ab3-3178-4dd1-81dc-973fb72a73f5-image.png

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                • hevilpundefined
                  hevilp
                  last edited by

                  More hours of testing and still not reliable values. I removed all cables and even the filament tube.

                  I changed to another carriage, which is like mine but I had the hope that is better, but not.

                  Sometimes I can I got differences up to 1 mm, which I could see with my eyes.

                  The z Probe and the first mesh value got a difference like 0.006 mm, fine, Rest not

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                  • hevilpundefined
                    hevilp
                    last edited by

                    G32
                    0_1537990154327_a0098d3d-47cd-4a0d-8fde-2169d264a9e8-image.png

                    VS

                    0_1537990185637_da95e460-e85b-4e5c-a3f2-f13846211eae-image.png

                    Fail of Orion G29

                    done in the same minutes

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                    • ajcraig99undefined
                      ajcraig99
                      last edited by ajcraig99

                      Do you have another printer you can use to reprint the lower orion mount? I have made some changes to it which I believe will improve repeatability and mechanical reliability.

                      I haven't a chance to test properly but if you want to give it a shot, you are welcome to.

                      I'm using red 40-A-L o-rings on the bottom of the piezo, with about 20% compression by tightening the 4x mounting screws. I've modified the mount so that the o-ring compression is enough to keep the hotend steady but the contact on the peizo is much lighter than before.

                      Reduced the height and diameter of those bosses so they only located the o-rings.
                      0_1537990197141_20180927_070459.jpg

                      Reduced the height of the center ring to match about 20% compression on the o-rings.
                      0_1537990209141_20180927_070643.jpg

                      Tighten evenly until the centre ring is touching the piezo. You should still have a rigid mount but with 0.2-0.5mm compression when tapping.
                      0_1537990283863_20180927_071104.jpg

                      Here is the .stl, make sure you print in 0.1mm layer height or similar.
                      0_1537990342746_PiezoOrionRemix.stl

                      These are the o-rings:

                      [http://www.wasdkeyboards.com/index.php/products/keyboard-accessories/cherry-mx-rubber-o-ring-switch-dampeners-125pcs.html](link url)

                      I will hopefully be able to spend some time testing it in the next few weeks but for now if anyone is able to share their thoughts that would be very helpful.

                      1 Reply Last reply Reply Quote 2
                      • ajcraig99undefined
                        ajcraig99
                        last edited by ajcraig99

                        I just gave it a quick test and can confirm this has made a substantial improvement. I'm currently in the middle of moving house but will definitely spend some more time testing when I can. There are a few other improvements to be made when I get the time. Compression when tapping lightly is actually much less than 0.2mm, I would say 0.05-0.1mm depending on how tight the screws are.

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                        • 3dmntbighkerundefined
                          3dmntbighker
                          last edited by

                          To chime in here my Orion has been pretty stable for me right out of the box. BUT, lately I find that without changing my config file my first layer height has reduced to almost nothing. I'm not sure yet what may have caused this to happen. The o-ring mod and the stiffer upper mount another user designed both look like welcome improvements. I'm already using the stiffer upper mount printed in Taulman 910. For the moment I have to monitor my first layer and baby step increased distance to get my prints started.

                          Scratch built CoreXY with Maestro
                          Heavily modified Ender 3 with Maestro
                          MPCNC work in progress with Duet WiFi

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                          • hevilpundefined
                            hevilp
                            last edited by

                            Thanks for your help, nice work!

                            I don't know if you will do your improvements, I thought I bought a well working system and got many hours and weeks of disapointment.

                            As I can see, my differences are nothing mechanical, the bed is tapped always the same and the values are not matching what I see with my eyes.

                            BTW: I moved my carriage to https://www.thingiverse.com/thing:2617424
                            which is the same I made myself.

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                            • hevilpundefined
                              hevilp
                              last edited by

                              @Moriquendi

                              Why does the G32 4 point probe differs so hard at the same points like in big mesh?

                              The G32 seems realistic, as I manual leveled it there.

                              https://forum.duet3d.com/assets/uploads/files/1537990154117-a0098d3d-47cd-4a0d-8fde-2169d264a9e8-image-resized.png

                              Moriquendiundefined ajcraig99undefined 2 Replies Last reply Reply Quote 0
                              • Moriquendiundefined
                                Moriquendi @hevilp
                                last edited by

                                @hevilp "Why does the G32 4 point probe differs so hard at the same points like in big mesh?"

                                I don't know is the honest answer, this is not a problem I have seen before. It is expected that the results from mesh probing will be a little different from four point probing, simply moving the printer causes that but it should not be as much as you're seeing.

                                How is the Z-axis supported on your printer? Can you add a couple of probe points to your Bed.g one in the centre of the bed, maybe one in the middle of each side?

                                On my X5s there are two lead screws, left and right, and four linear bearings. When I started using the Orion on the X5S I would see a domed bed, higher in the centre because even the very light force of the nozzle touch would cause the bed to wobble, except in the centre where it was supported by the leadscrews.

                                Idris

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                                • 3dmntbighkerundefined
                                  3dmntbighker
                                  last edited by

                                  Last night while doing a home before printing it probed the bed twice as usual then drove the nozzle until it punctured the BuildTak, compressed the bed springs then tried to break all the bed mounts before I finally managed to hit the red button. I also find that often the carriage homes in some random place after a print finishes unless I home multiple times. I am using stall for XY (40% torque), and the Orion for Z. The entire homing process is very unreliable, BUT works exceptionally well when it does work. I'm not sure how much is Duet, and how much is mechanical issues.

                                  Scratch built CoreXY with Maestro
                                  Heavily modified Ender 3 with Maestro
                                  MPCNC work in progress with Duet WiFi

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                                  • ajcraig99undefined
                                    ajcraig99 @hevilp
                                    last edited by

                                    @hevilp can you upload the. csv file for both g29 and g32?

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