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    IDEX 3d Printer setup

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    • Karimundefined
      Karim
      last edited by

      Hey Guys this is my first post and also my first shot at designing a 3d printer. I try to do my best with the duet wifi setup but having problem with my U axis. I am just testing the XYZ &U axis. I still have to setup AC heat bed and extruder. This printer is 400x400x300mm print volume. I would like to do two material prints, Duplication print and may be mirror print if can.

      Thank you

      I made a quick video in link below explain the problem I am having with U-Axis.
      https://www.youtube.com/watch?v=y7BgSXOqHmg

      Here is my config.g

      :; Configuration file for Duet WiFi (firmware version 1.21)
      ; executed by the firmware on start-up
      ;
      ; generated by RepRapFirmware Configuration Tool v2 on Mon Dec 10 2018 01:47:39 GMT+0000 (GMT)

      ; General preferences
      G90 ; Send absolute coordinates...
      M83 ; ...but relative extruder moves

      ; Network
      M550 P"iDEX" ; Set machine name
      M552 S1 ; Enable network
      M587 S"wifi" ; Configure access point. You can delete this line once connected
      M586 P0 S1 ; Enable HTTP
      M586 P1 S0 ; Disable FTP
      M586 P2 S0 ; Disable Telnet

      ; Drives
      M569 P0 S0 ; Drive 0 goes reverse
      M569 P1 S0 ; Drive 1 goes reverse
      M569 P2 S1 ; Drive 2 goes forwards
      M569 P3 S0 ; Drive 3 goes reverse
      M569 P4 S0 ; Drive 4 goes reverse
      M569 P5 S0 ; Drive 5 goes reverse

      M584 X0 Y1 Z2 U3 E4:5 ; Drive map X Y Z U E axis

      M350 X16 Y16 Z16 U16 E16:16 I1 ; Configure microstepping with interpolation
      M92 X160 Y160 Z1600 U160 E415:415 ; Set steps per mm
      M566 X600 Y600 Z12 U600 E120:120 ; Set maximum instantaneous speed changes (mm/min)
      M203 X18000 Y18000 Z180 U18000 E1500:1500 ; Set maximum speeds (mm/min)
      M201 X3000 Y3000 Z100 U3000 E10000:10000 ; Set accelerations (mm/s^2)
      M906 X950 Y1300 Z950 U950 E950:950 I30 ; Set motor currents (mA) and motor idle factor in per cent
      M84 S30 ; Set idle timeout

      ; Axis Limits
      M208 X-70 Y0 Z0 U70 S0 ; Set axis minima
      M208 X400 Y400 Z300 U400 S0 ; Set axis maxima

      ; Endstops
      M574 X1 Y1 Z1 U2 S0 ; Set active low endstops

      ; Z-Probe
      M558 P5 H5 F0 T6000 ; Set Z probe type to switch and the dive height + speeds
      G31 P500 X0 Y0 Z0 ; Set Z probe trigger value, offset and trigger height
      M557 X15:385 Y15:385 S20 ; Define mesh grid

      ; Heaters
      M307 H0 B0 S1.00 ; Disable bang-bang mode for the bed heater and set PWM limit
      M305 P0 T100000 B4138 R4700 ; Set thermistor + ADC parameters for heater 0
      M143 H0 S120 ; Set temperature limit for heater 0 to 120C
      M305 P1 T100000 B4138 R4700 ; Set thermistor + ADC parameters for heater 1
      M143 H1 S280 ; Set temperature limit for heater 1 to 280C
      M305 P2 T100000 B4138 R4700 ; Set thermistor + ADC parameters for heater 2
      M143 H2 S280 ; Set temperature limit for heater 2 to 280C

      ; Fans
      M106 P0 S0 I0 F500 H1 T45 ; Set fan 0 value, PWM signal inversion and frequency. Thermostatic control is turned on
      M106 P1 S1 I0 F500 H2 T45 ; Set fan 1 value, PWM signal inversion and frequency. Thermostatic control is turned on
      M106 P2 S1 I0 F500 H2 T45 ; Set fan 2 value, PWM signal inversion and frequency. Thermostatic control is turned on

      ; Tools
      M563 P0 S"X-AXIS" D0 H1 ; Define tool 0
      G10 P0 X0 Y0 Z0 ; Set tool 0 axis offsets
      G10 P0 R0 S0 ; Set initial tool 0 active and standby temperatures to 0C
      M563 P1 S"U-AXIS" D1 H2 ; Define tool 1
      G10 P1 X0 Y0 Z0 ; Set tool 1 axis offsets
      G10 P1 R0 S0 ; Set initial tool 1 active and standby temperatures to 0C

      ; Automatic power saving
      M911 S10 R11 P"M913 X0 Y0 G91 M83 G1 Z3 E-5 F1000" ; Set voltage thresholds and actions to run on power loss

      ; Custom settings are not configured

      1 Reply Last reply Reply Quote 0
      • Phaedruxundefined
        Phaedrux Moderator
        last edited by Phaedrux

        Have you seen this? https://duet3d.dozuki.com/Wiki/ConfiguringMultipleIndependentXcarriagesCartesian

        What is in your homeu.g file?

        Z-Bot CoreXY Build | Thingiverse Profile

        1 Reply Last reply Reply Quote 0
        • Karimundefined
          Karim
          last edited by

          Yes I did see that, Here is X,Y,Z & U Homing files.

          ; homex.g
          ; called to home the X axis
          ;
          ; generated by RepRapFirmware Configuration Tool v2 on Sat Dec 01 2018 16:55:23 GMT-0800 (Pacific Standard Time)
          G91 ; relative positioning
          G1 Z5 F6000 S2 ; lift Z relative to current position
          G1 S1 X-430 F1800 ; move quickly to X axis endstop and stop there (first pass)
          G1 X5 F6000 ; go back a few mm
          G1 S1 X-10 F360 ; move slowly to X axis endstop once more (second pass)
          G1 Z-5 F6000 S2 ; lower Z again
          G90 ; absolute positioning

          ; homey.g
          ; called to home the Y axis
          ;
          ; generated by RepRapFirmware Configuration Tool v2 on Sat Dec 01 2018 16:55:23 GMT-0800 (Pacific Standard Time)
          G91 ; relative positioning
          G1 Z5 F6000 S2 ; lift Z relative to current position
          G1 S1 Y-405 F1800 ; move quickly to Y axis endstop and stop there (first pass)
          G1 Y5 F6000 ; go back a few mm
          G1 S1 Y-405 F360 ; move slowly to Y axis endstop once more (second pass)
          G1 Z-5 F6000 S2 ; lower Z again
          G90 ; absolute positioning

          ; homez.g
          ; called to home the Z axis
          ;
          ; generated by RepRapFirmware Configuration Tool v2 on Sat Dec 01 2018 16:55:24 GMT-0800 (Pacific Standard Time)
          G91 ; relative positioning
          G1 Z5 F6000 S2 ; lift Z relative to current position
          G1 S1 Z-305 F1800 ; move Z down until the endstop is triggered
          G92 Z0 ; set Z position to axis minimum (you may want to adjust this)

          ; Uncomment the following lines to lift Z after probing
          ;G91 ; relative positioning
          ;G1 S2 Z5 F100 ; lift Z relative to current position
          ;G90 ; absolute positioning

          ; homeu.g
          ; called to home the U axis
          ;
          ; generated by RepRapFirmware Configuration Tool v2 on Sat Dec 01 2018 16:55:23 GMT-0800 (Pacific Standard Time)
          G91 ; relative positioning
          G1 Z5 F6000 S2 ; lift Z relative to current position
          G1 S1 U430 F1800 ; move quickly to U axis endstop and stop there (first pass)
          G1 U5 F6000 ; go back a few mm
          G1 S1 U10 F360 ; move slowly to U axis endstop once more (second pass)
          G1 Z-5 F6000 S2 ; lower Z again
          G90 ; absolute positioning

          ; homeall.g
          ; called to home all axes
          ;
          ; generated by RepRapFirmware Configuration Tool v2 on Sat Dec 01 2018 16:55:23 GMT-0800 (Pacific Standard Time)
          G91 ; relative positioning
          G1 Z5 F6000 S2 ; lift Z relative to current position
          G1 S1 X-430 Y-400 U430 F1800 ; move quickly to X and Y axis endstops and stop there (first pass)
          G1 X5 Y5 F6000 ; go back a few mm
          G1 S1 X-10 Y-10 U10 F360 ; move slowly to X and Y axis endstops once more (second pass)
          G1 S1 Z-305 F1800 ; move Z down stopping at the endstop
          G90 ; absolute positioning
          G92 Z0 ; set Z to axis minimum (you may want to adjust this)

          ; Uncomment the following lines to lift Z after probing
          ;G91 ; relative positioning
          ;G1 S2 Z5 F100 ; lift Z relative to current position
          ;G90 ; absolute positioning

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          • dc42undefined
            dc42 administrators
            last edited by dc42

            2 issues:

            1. U is not "bouncing" because of an error in your homeu.g file:

            ; homeu.g
            ; called to home the U axis
            ;
            ; generated by RepRapFirmware Configuration Tool v2 on Sat Dec 01 2018 16:55:23 GMT-0800 (Pacific Standard Time)
            G91 ; relative positioning
            G1 Z5 F6000 S2 ; lift Z relative to current position
            G1 S1 U430 F1800 ; move quickly to U axis endstop and stop there (first pass)
            G1 U5 F6000 ; go back a few mm
            G1 S1 U10 F360 ; move slowly to U axis endstop once more (second pass)
            G1 Z-5 F6000 S2 ; lower Z again
            G90 ; absolute positioning

            Change U5 to U-5 so that it goes back, not forwards.

            1. When you were entering G1 commands in the console, you were in absolute coordinate mode (the default). So G1 U-100 means move the U axis to position -100mm. Your M208 command sets the lower limit of the U axis as 70mm, so it only goes as far as U=70mm. If instead you want to move U 100mm left, use G91 to put the firmware in relative coordinate mode first:

            G91
            G1 U-100

            This is what DWC does when you use the jog buttons. use G90 to go back to absolute coordinates.

            HTH David

            Duet WiFi hardware designer and firmware engineer
            Please do not ask me for Duet support via PM or email, use the forum
            http://www.escher3d.com, https://miscsolutions.wordpress.com

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            • Karimundefined
              Karim
              last edited by Karim

              @karim said in IDEX 3d Printer setup:

              ; Tools
              M563 P0 S"X-AXIS" D0 H1 ; Define tool 0
              G10 P0 X0 Y0 Z0 ; Set tool 0 axis offsets
              G10 P0 R0 S0 ; Set initial tool 0 active and standby temperatures to 0C
              M563 P1 S"U-AXIS" D1 H2 ; Define tool 1
              G10 P1 X0 Y0 Z0 ; Set tool 1 axis offsets
              G10 P1 R0 S0 ; Set initial tool 1 active and standby temperatures to 0C

              ok david Thank you. I am at work so I will try when I get home.

              So here is another question, the Tools setup section, I don 't quite get it, below is what was generated by RepRapFirmware configuration tool , I selected two tools. How do I set it up. I guess this if for dual color/material.

              ; Tools
              M563 P0 S"X-AXIS" D0 H1 ; Define tool 0
              G10 P0 X0 Y0 Z0 ; Set tool 0 axis offsets
              G10 P0 R0 S0 ; Set initial tool 0 active and standby temperatures to 0C
              M563 P1 S"U-AXIS" D1 H2 ; Define tool 1
              G10 P1 X0 Y0 Z0 ; Set tool 1 axis offsets
              G10 P1 R0 S0 ; Set initial tool 1 active and standby temperatures to 0C

              I dont kow if it setup like this.
              ; Tools
              M563 P0 S"X-AXIS" D0 H1 ; Define tool 0
              G10 P0 X-245 Y0 Z0 ; Set tool 0 axis offsets
              G10 P0 R0 S0 ; Set initial tool 0 active and standby temperatures to 0C
              M563 P1 S"U-AXIS" D1 H2 ; Define tool 1
              G10 P1 X245 Y0 Z0 ; Set tool 1 axis offsets
              G10 P1 R0 S0 ; Set initial tool 1 active and standby temperatures to 0C

              245mm is the center line of the bed for X and U Axis, from each end stop.

              1 Reply Last reply Reply Quote 0
              • dc42undefined
                dc42 administrators
                last edited by

                For IDEX you will need to edit config.g manually to set up the tools, because the configuration tool doesn't do IDEX. See the link that @Phaedrux posted.

                Duet WiFi hardware designer and firmware engineer
                Please do not ask me for Duet support via PM or email, use the forum
                http://www.escher3d.com, https://miscsolutions.wordpress.com

                Karimundefined 1 Reply Last reply Reply Quote 0
                • Karimundefined
                  Karim @dc42
                  last edited by Karim

                  @dc42 I read the information in link , but still having a hard time understanding it. Please have a look see if I am goin g in the right direction.

                  **;Tools ; This was change in config .g
                  ; Tools
                  M563 P0 D0 H1 ; Define tool 0
                  G10 P0 X0 Y0 U0 Z0 ; Set tool 0 axis offsets
                  G10 P0 R0 S0 ; Set initial tool 0 active and standby temperatures to 0C

                  M563 P1 D1 H2 X3 ; Define tool 1
                  G10 P1 X0 Y0 U0 Z0 ; Set tool 1 axis offsets
                  G10 P1 R0 S0 ; Set initial tool 1 active and standby temperatures to 0C

                  M563 P2 D0:1 H1:2 X0:3 ; Define tool 2 Ditto Printing
                  G10 P2 X100 Y0 U-100 Z ; Set tool 2 axis Ditto Printing offsets
                  G10 P2 R0 S0 ; Set initial tool 2 active and standby temperatures to 0C
                  M576 P2 E1:1 ; Set mix rtio 100% on both extruders

                  tfree0.g: ; I Create a new file and add below in it
                  M83 ; relative extruder movement
                  G1 E-2 F3600 ; retract 2mm
                  M106 S0 ; turn off our print cooling fan
                  G91 ; relative axis movement
                  G1 Z3 F500 ; up 3mm
                  G90 ; absolute axis movement
                  G1 S2 X-42 F6000 ; park the X carriage at -42mm

                  tfree1.g ; I Create a new file and add below in it
                  M83 ; relative extruder movement
                  G1 E-2 F3600 ; retract 2mm
                  M106 S0 ; turn off our print cooling fan
                  G91 ; relative axis movement
                  G1 Z3 F500 ; up 3mm
                  G90 ; absolute axis movement
                  G1 S2 U442 F6000 ; park the U carriage at +442mm

                  tfree2.g: ; I Create a new file and add below in it
                  M83 ; relative extruder movement
                  G1 E-2 F3600 ; retract 2mm
                  M106 S0 ; turn off our print cooling fan
                  G91 ; relative axis movement
                  G1 Z3 F500 ; up 3mm
                  G90 ; absolute axis movement
                  G28 X U ; home the X and U carriages

                  tpost0.g: ; I Create a new file and add below in it
                  M106 R2 ; restore print cooling fan speed
                  M116 P0 ; wait for tool 0 heaters to reach operating temperature
                  M83 ; relative extruder movement
                  G1 E2 F3600 ; extrude 2mm

                  tpost1.g: ; I Create a new file and add below in it
                  M106 R2 ; restore print cooling fan speed
                  M116 P1 ; wait for tool 1 heaters to reach operating temperature
                  M83 ; relative extruder movement
                  G1 E2 F3600 ; extrude 2mm

                  pause.g
                  M83 ; relative extrusion
                  G1 E-2 F3600 ; retract 2mm
                  G91 ; relative movement
                  G1 Z2 F500 ; raise head 2mm
                  G90 ; absolute movement
                  G1 S2 X-42 U442 F6000 ; park both heads

                  resume.g
                  G1 R1 X0 Y0 Z2 F5000 ; move to 2mm above the resume location
                  G1 R1 X0 Y0 Z0 F500 ; move to the resume location
                  M83 ; relative extrusion
                  G1 E2 F3600 ; undo the retraction

                  Here is my updated config.g

                  :; Configuration file for Duet WiFi (firmware version 1.21)
                  ; executed by the firmware on start-up
                  ;
                  ; generated by RepRapFirmware Configuration Tool v2 on Mon Dec 10 2018 01:47:39 GMT+0000 (GMT)

                  ; General preferences
                  G90 ; Send absolute coordinates...
                  M83 ; ...but relative extruder moves

                  ; Network
                  M550 P"iDEX" ; Set machine name
                  M552 S1 ; Enable network
                  M587 S"wifi" ; Configure access point. You can delete this line once connected
                  M586 P0 S1 ; Enable HTTP
                  M586 P1 S0 ; Disable FTP
                  M586 P2 S0 ; Disable Telnet

                  ; Drives
                  M569 P0 S0 ; Drive 0 goes reverse
                  M569 P1 S0 ; Drive 1 goes reverse
                  M569 P2 S1 ; Drive 2 goes forwards
                  M569 P3 S0 ; Drive 3 goes reverse
                  M569 P4 S0 ; Drive 4 goes reverse
                  M569 P5 S0 ; Drive 5 goes reverse

                  M584 X0 Y1 Z2 U3 E4:5 ; Drive map X Y Z U E axis

                  M350 X16 Y16 Z16 U16 E16:16 I1 ; Configure microstepping with interpolation
                  M92 X160 Y160 Z1600 U160 E415:415 ; Set steps per mm
                  M566 X600 Y600 Z12 U600 E120:120 ; Set maximum instantaneous speed changes (mm/min)
                  M203 X18000 Y18000 Z180 U18000 E1500:1500 ; Set maximum speeds (mm/min)
                  M201 X3000 Y3000 Z100 U3000 E10000:10000 ; Set accelerations (mm/s^2)
                  M906 X950 Y1300 Z950 U950 E950:950 I30 ; Set motor currents (mA) and motor idle factor in per cent
                  M84 S30 ; Set idle timeout

                  ; Axis Limits
                  **M208 X400 Y400 U444 Z300 S0 ; Set axis maxima
                  M208 X-44 Y0 U0 Z0 S0 ; Set axis minima

                  ; Endstops
                  M574 X1 Y1 Z1 U2 S1 ; Set active low endstops**

                  ; Z-Probe
                  M558 P5 H5 F0 T6000 ; Set Z probe type to switch and the dive height + speeds
                  G31 P500 X0 Y0 Z0 ; Set Z probe trigger value, offset and trigger height
                  M557 X15:385 Y15:385 S20 ; Define mesh grid

                  ; Heaters
                  M307 H0 B0 S1.00 ; Disable bang-bang mode for the bed heater and set PWM limit
                  M305 P0 T100000 B4138 R4700 ; Set thermistor + ADC parameters for heater 0
                  M143 H0 S120 ; Set temperature limit for heater 0 to 120C
                  M305 P1 T100000 B4138 R4700 ; Set thermistor + ADC parameters for heater 1
                  M143 H1 S280 ; Set temperature limit for heater 1 to 280C
                  M305 P2 T100000 B4138 R4700 ; Set thermistor + ADC parameters for heater 2
                  M143 H2 S280 ; Set temperature limit for heater 2 to 280C

                  ; Fans
                  M106 P0 S0 I0 F500 H1 T45 ; Set fan 0 value, PWM signal inversion and frequency. Thermostatic control is turned on
                  M106 P1 S1 I0 F500 H2 T45 ; Set fan 1 value, PWM signal inversion and frequency. Thermostatic control is turned on
                  M106 P2 S1 I0 F500 H2 T45 ; Set fan 2 value, PWM signal inversion and frequency. Thermostatic control is turned on

                  ; Tools
                  M563 P0 D0 H1 ; Define tool 0
                  G10 P0 X0 Y0 U0 Z0 ; Set tool 0 axis offsets
                  G10 P0 R0 S0 ; Set initial tool 0 active and standby temperatures to 0C

                  M563 P1 D1 H2 X3 ; Define tool 1
                  G10 P1 X0 Y1 U0 Z0 ; Set tool 1 axis offsets
                  G10 P1 R0 S0 ; Set initial tool 1 active and standby temperatures to 0C

                  M563 P2 D0:1 H1:2 X0:3 ; Define tool 2 Ditto Printing
                  G10 P2 X100 Y0 U-100 Z0 ; Set tool 2 axis Ditto Printing offsets
                  G10 P2 R0 S0 ; Set initial tool 2 active and standby temperatures to 0C
                  M576 P2 E1:1 ; Set mix rtio 100% on both extruders

                  ; Automatic power saving
                  M911 S10 R11 P"M913 X0 Y0 G91 M83 G1 Z3 E-5 F1000" ; Set voltage thresholds and actions to run on power loss

                  ; Custom settings are not configured

                  1 Reply Last reply Reply Quote 0
                  • dc42undefined
                    dc42 administrators
                    last edited by

                    I don't have an IDEX machine, so can someone else pick this up?

                    Duet WiFi hardware designer and firmware engineer
                    Please do not ask me for Duet support via PM or email, use the forum
                    http://www.escher3d.com, https://miscsolutions.wordpress.com

                    1 Reply Last reply Reply Quote 0
                    • Karimundefined
                      Karim
                      last edited by

                      Thank you, I will try to figure it out.

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