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    Piezo Z probe problems/ Seeking alternatives !!!

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    • CozyPundefined
      CozyP
      last edited by

      Dear Duet-ers!

      I want to permanently solve the problem with bed leveling. As I have a large glass bed ( 800 x 550 ), autoleveling is essential!!!!

      Now, from my previous printer, I have a piezo sensor, which is attached to the nozzle. It has two wires.
      0_1545506305333_a900e4ab-2f2a-464b-9a12-6364d609d0ae-image.png

      I have succesfully connected the sensor to endstop Z input, set endtop Z ACTIVE LOW NC, succesfully homed Z on Zmin with the help of the piezo. However, when I click auto bed mesh, the printer homes Zmin, nozzle and sensor touch the bed, the Z axis ''dives'' succesfully +3mm as I have dictated and I get an instant error
      ---->Z probe already triggered at start of probing move <----

      I also tried connecting the piezo sensor on probe input, connecting +3.3V and GND, while using an normal endtop to home on Z MAX.

      Still, I get the same error.

      Any solution or alternatives??? Manual leveling is NOT an option, as the tempered glass has many variations throughout its length.
      PS. I can't buy another leveling sensor, as most sensors are very inaccurate on glass. I have endstop mechanical sensor and Piezo sensors available.

      Thank you for your time

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      • Phaedruxundefined
        Phaedrux Moderator
        last edited by

        So are you using it as a probe, or just simple endstop?

        Probe type P8 is recommended for the Precision Piezo probe I believe. You may have better luck trying to duplicate their configuration.

        https://duet3d.dozuki.com/Wiki/GCode#Section_M558_Set_Z_probe_type

        Z-Bot CoreXY Build | Thingiverse Profile

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        • CozyPundefined
          CozyP
          last edited by

          I have used as both as an endstop and as a probe. Both times, same results. The weird thing is than when I use the piezo as Zmin endstop, it works perfectly

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          • CozyPundefined
            CozyP
            last edited by

            This is my configuration.
            It is being turned in P5 program

            ; Z-Probe
            M558 P5 R0.4 H3 F1200 T3600 ; Set Z probe type to effector and the dive height + speeds
            G31 P400 X0 Y0 Z0.55 ; Set Z probe trigger value, offset and trigger height
            M557 X0:330 Y0:660 S40 ; Define mesh grid

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            • Phaedruxundefined
              Phaedrux Moderator
              last edited by

              Try P8 instead of P5.

              Are you using G30 to probe the bed when set to zprobe?

              Z-Bot CoreXY Build | Thingiverse Profile

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              • CozyPundefined
                CozyP
                last edited by

                I don't know. How can I check it out???

                I'm gonna try your P8 solution and update...

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                • CozyPundefined
                  CozyP
                  last edited by

                  When I switched to P8 program I get:

                  G29
                  Error: Z probe already triggered before probing move started

                  When I switch to P5 :

                  G32

                  Error: Z probe already triggered before probing move started

                  Any help?

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                  • Phaedruxundefined
                    Phaedrux Moderator
                    last edited by

                    What value does the Zprobe field on the DWC show?

                    Have you seen this?
                    https://duet3d.dozuki.com/Wiki/Connecting_a_Z_probe#main
                    and this?
                    https://duet3d.dozuki.com/Wiki/ConfiguringRepRapFirmwareCartesianPrinter#Section_Homing_Z_using_a_Z_probe

                    Z-Bot CoreXY Build | Thingiverse Profile

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                    • dc42undefined
                      dc42 administrators
                      last edited by

                      @cozyp said in Piezo Z probe problems/ Seeking alternatives !!!:

                      I have succesfully connected the sensor to endstop Z input

                      Connect it to the Z probe input instead. Try P8 and I1 in your M558 command. If you can't get it to trigger, try reversing the polarity.

                      Duet WiFi hardware designer and firmware engineer
                      Please do not ask me for Duet support via PM or email, use the forum
                      http://www.escher3d.com, https://miscsolutions.wordpress.com

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                      • CozyPundefined
                        CozyP
                        last edited by

                        @Phaedrux The Z sensor indicates 1000 on WebControl, if I connect it to Z endstop. If I connect it to Z probe, I get 0. My trigger value is 400 though.
                        @dc42
                        I tried connecting the piezo to the Z probe. I changed the preferences from the online configurator to ENDSTOP Z / Z PIEZO/ LOW END. I added both I1 and P8 commands.

                        I tried to home Z but :

                        Error: G0/G1: insufficient axes homed.

                        I changed the polarity, same result.
                        I think, the piezo doesn't work at all on Z probe input.

                        PS. This is my Z probe setting
                        ; Z-Probe
                        M574 Z1 S2 ; Set endstops controlled by probe
                        M558 P8 I1 R0.4 H3 F1200 T3600 ; Set Z probe type to effector and the dive height + speeds
                        G31 P400 X0 Y0 Z0.55 ; Set Z probe trigger value, offset and trigger height
                        M557 X0:330 Y0:660 S40 ; Define mesh grid

                        Phaedruxundefined 1 Reply Last reply Reply Quote 0
                        • CozyPundefined
                          CozyP
                          last edited by

                          If this thing ( Piezo ) is not compatible with Duet, is there a solution to mesh bed with a mechanical endstop -temporarly silicon-glued- to my heaterblock, so that I can start printing???

                          invertmastundefined 1 Reply Last reply Reply Quote 0
                          • invertmastundefined
                            invertmast @CozyP
                            last edited by

                            @cozyp said in Piezo Z probe problems/ Seeking alternatives !!!:

                            If this thing ( Piezo ) is not compatible with Duet, is there a solution to mesh bed with a mechanical endstop -temporarly silicon-glued- to my heaterblock, so that I can start printing???

                            im using the Precision piezo Orion on my Duetwifi with basically zero issues. It is very sensitive to movement. Mine shows a "1000" in the Z-probe box of DWC during nearly all movement of the X/Y carriage's. One thing i did to combat the false "probe already triggered" messages was to put a G4 D2.0 (2 second pause) prior to the Z movement to probe the bed in the Home files.
                            In my case, the biggest headache I had was having the Bowden tube "bundled" with the wiring going to the hotend carriage. This put enough pressure on the piezo sensor to constantly trigger it. I now have my wiring and bowden cabling separate and haven't had any further problems.

                            As for the G29 bed mesh probing sequence, i had to turn the acceleration and instantaneous movements for the Z axis down significantly, otherwise just the initial movement of the Z steppers (i have 4) would cause vibrations to run through the machine and cause the piezo to false trigger.
                            Mine is wired into the Z probe port on the board itself

                            Here is a copy of my Z-probe config:
                            ; Z-Probe
                            M574 Z1 S2 ; Set endstops controlled by probe
                            M558 P8 I1 H2 A4 S0.2 R.5 F100 Z1 ;Z probe switch type, inverted (I1),2mm dive height, 4 probes per point, 0.2mm probing variance, 0.5 second pause, Feed100, Zprobe as switch
                            G31 X0 Y0 z0.1 P280 ; Set Z probe trigger value, offset and trigger height X, Y, Z offsets, debounce interval
                            M557 X15:562 Y15:503 S150 ; Define mesh grid

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                            • Phaedruxundefined
                              Phaedrux Moderator @CozyP
                              last edited by

                              @cozyp said in Piezo Z probe problems/ Seeking alternatives !!!:

                              Error: G0/G1: insufficient axes homed.

                              Can you post your homing files as well.

                              Z-Bot CoreXY Build | Thingiverse Profile

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                              • CozyPundefined
                                CozyP
                                last edited by

                                @Phaedrux

                                I have posted the homeall and homez files. If you need homex and homey let me know!!!
                                Thank you

                                ; homeall.g
                                ; called to home all axes
                                ;
                                ; generated by RepRapFirmware Configuration Tool v2 on Sun Dec 23 2018 16:45:16 GMT+0200 (Eastern European Standard Time)
                                G91 ; relative positioning
                                G1 Z3 F3600 S2 ; lift Z relative to current position
                                G1 S1 X-365 Y-665 F4200 ; move quickly to X and Y axis endstops and stop there (first pass)
                                G1 X5 Y5 F3600 ; go back a few mm
                                G1 S1 X-365 Y-665 F900 ; move slowly to X and Y axis endstops once more (second pass)
                                G90 ; absolute positioning
                                G1 X0 Y0 F3600 ; go to first bed probe point and home Z
                                G30 ; home Z by probing the bed

                                ; Uncomment the following lines to lift Z after probing
                                ;G91 ; relative positioning
                                ;G1 S2 Z3 F60 ; lift Z relative to current position
                                ;G90 ; absolute positioning

                                ; homez.g
                                ; called to home the Z axis
                                ;
                                ; generated by RepRapFirmware Configuration Tool v2 on Sun Dec 23 2018 16:45:16 GMT+0200 (Eastern European Standard Time)
                                G91 ; relative positioning
                                G1 Z3 F3600 S2 ; lift Z relative to current position
                                G90 ; absolute positioning
                                G1 X0 Y0 F3600 ; go to first probe point
                                G30 ; home Z by probing the bed

                                ; Uncomment the following lines to lift Z after probing
                                ;G91 ; relative positioning
                                ;G1 S2 Z3 F60 ; lift Z relative to current position
                                ;G90 ; absolute positioning

                                Phaedruxundefined 1 Reply Last reply Reply Quote 0
                                • Phaedruxundefined
                                  Phaedrux Moderator @CozyP
                                  last edited by

                                  @cozyp said in Piezo Z probe problems/ Seeking alternatives !!!:

                                  G1 X0 Y0 F3600 ; go to first bed probe point and home Z
                                  G30 ; home Z by probing the bed

                                  Is 0,0 really where you want to probe the bed?

                                  G31 P400 X0 Y0 Z0.55

                                  Is Z0.55 a measured trigger height value? It's normal for nozzle contact probes to require negative values since they push into the bed and compress the springs, etc a bit before triggering.

                                  Z-Bot CoreXY Build | Thingiverse Profile

                                  CozyPundefined 1 Reply Last reply Reply Quote 0
                                  • CozyPundefined
                                    CozyP @Phaedrux
                                    last edited by

                                    @phaedrux Z0.55 is the real difference between nozzle and glass with the help of the piezo.
                                    If I home Z and remove the piezo, there is a gap between nozzle and bed, so I added +0.55 as an offset to position the nozzle exactly on bed surface.

                                    Also, beware that this piezo DOES NOT have springs, it's a simple film attached to the nozzle

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                                    • Phaedruxundefined
                                      Phaedrux Moderator
                                      last edited by

                                      Your trigger height should be a measured using this procedure: https://duet3d.dozuki.com/Wiki/Test_and_calibrate_the_Z_probe#Section_Calibrate_the_Z_probe_trigger_height

                                      Z-Bot CoreXY Build | Thingiverse Profile

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                                      • CozyPundefined
                                        CozyP
                                        last edited by

                                        gimme 5' to try that asap and provide you an update.
                                        Thanks

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                                        • CozyPundefined
                                          CozyP
                                          last edited by

                                          G30 S-1
                                          Error: Z probe already triggered at start of probing move.

                                          Also, the machine continuously crashes to X axis endstop for 1 sec.....

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                                          • Phaedruxundefined
                                            Phaedrux Moderator
                                            last edited by

                                            Is that when doing homeall?

                                            Z-Bot CoreXY Build | Thingiverse Profile

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