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Z Axis Belt Drive Brake

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  • undefined
    DocTrucker
    last edited by 14 Apr 2019, 02:22

    I'm thinking about using a cam brake system from a radio controlled car as an anti drop brake for the z-axis. Sprung loaded on and solenoid off. Anyone tried this, or got other ideas aside from not using belts for z-axis?

    Running 3 P3Steel with Duet 2. Duet 3 on the shelf looking for a suitable machine. One first generation Duet in a Logo/Turtle style robot!

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    • undefined
      mrehorstdmd
      last edited by 14 Apr 2019, 12:56

      A worm gear drive will prevent bed drop and increase resolution over driving the belt directly with the motor.

      If you want to be able to resume a print after power fail, will your cam-brake keep the bed in the exact same Z position when the power fails?

      https://drmrehorst.blogspot.com/

      undefined 1 Reply Last reply 15 Apr 2019, 01:07 Reply Quote 0
      • undefined
        HoLukas
        last edited by 14 Apr 2019, 21:38

        Hi, While i have never tested a belt driven Z axis with a direct brake i did have some very good success with balancing the Z-Axis using a long expander rope. Basically i attached it at the Z carriage, and ran it up and down the entire Z axis a few times using pulleys. With the increased length compared to the Z axis travel, the force is fairly linear, and you can easily calibrate it to be "load neutral".

        Cheers!

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        • undefined
          DocTrucker @mrehorstdmd
          last edited by DocTrucker 15 Apr 2019, 01:07

          @mrehorstdmd As it is there is a belt reduction drive running the main axis drive belt which increases the steps per mm to more than the typical 4 start TR8 (without using 0.9 steppers) with negligable backlash.

          I'll have another look at worm drives another time but recovery after power cut is not a significant concern for me. When I begin to get concerned by that I'll look at UPS. Thankfully power dips/spikes/cuts are rare here and I don't run long unattended builds.

          All that said while advocating the use of worm drives based on power cut recovery doesn't excite my interest it is more appealing from a risk assessment perspective the probability of the worm drive system failing to stop an axis in power cut is far lower than a cam operated brake and diagnostic coverage is naturally a part of standard running.

          Running 3 P3Steel with Duet 2. Duet 3 on the shelf looking for a suitable machine. One first generation Duet in a Logo/Turtle style robot!

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