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Question about using existing and some new parts with duet 2

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  • undefined
    Veti
    last edited by 2 May 2019, 10:28

    or wago 222.

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    • undefined
      dwfl89
      last edited by 2 May 2019, 10:35

      I just want to take a moment to thank everyone for their responses so far.

      Ok so get a multimeter and measure 1-2 and 3-4 on the 4 pin side of the cable and make sure the readings match. Just to double check because I don't really fiddle with electronic internals. The connector needs to be connected to the stepper motor using the side that has the 6 pins when I am using the multimeter to check the 4 pin side correct?

      When it comes to the distance for the cables I want to extend I'd say about 3 feet on the short end but likely around 4 feet. Will that be ok for the heated bed and other things like fans, stepper motors, & hotend? I want to keep my electronics one ikea table down the enclosure I am building.

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      • ?
        A Former User
        last edited by 2 May 2019, 11:20

        yeah, measure the 4 pin connector when the 6 pin connector is connected to the motor. (its likely more or less a formality)

        3-4 feet isnt a very long cable, but you still have to take into account how much current goes through them and size it appropriately to avoid voltage drops that can affect performance. Noise might be something to consider though.

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        • undefined
          dwfl89
          last edited by dwfl89 5 Feb 2019, 12:58 2 May 2019, 12:55

          Would I get noise on a cable 3-4 feet? Also when you say size appropriately do you mean use slightly thicker wire?

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          • ?
            A Former User
            last edited by 2 May 2019, 13:11

            I mean know what current you need to put though the cable. Choose a cable that has a resistance that gives you an acceptable voltage loss and has a suitable current rating.

            You might find this useful, note the example is purposely absurd.
            https://www.calculator.net/voltage-drop-calculator.html?material=copper&wiresize=212.9&voltage=24&phase=dc&noofconductor=1&distance=4&distanceunit=feet&amperes=20&x=56&y=16

            And this should give you a good idea of the ampacity for the different thicknesses of wire.
            https://en.wikipedia.org/wiki/American_wire_gauge#Tables_of_AWG_wire_sizes

            Noise? Complex question. Short answer, yes. Enough to cause problems, hard to say.

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            • undefined
              dwfl89
              last edited by 4 May 2019, 01:58

              Just got multimeter in and tested 1-2 and the 3-4 pins have the exact same reading!

              However I do have another question now that I think about it. Someone on the comments awhile back on a fan I bought mentioned that the 2 wires were swapped on their fans so the red wire was actually black and the black wire was actually red. Is there a way to test for this before plugging the fans into the duet?

              undefined 1 Reply Last reply 4 May 2019, 08:01 Reply Quote 0
              • undefined
                dc42 administrators @dwfl89
                last edited by dc42 5 Apr 2019, 08:01 4 May 2019, 08:01

                @dwfl89 said in Question about using existing and some new parts with duet 2:

                Someone on the comments awhile back on a fan I bought mentioned that the 2 wires were swapped on their fans so the red wire was actually black and the black wire was actually red. Is there a way to test for this before plugging the fans into the duet?

                That wire swap would be very unusual. However, if you are not sure then you can connect the fan directly to the PSU to test it. Or, if your Duet is a WiFi or Ethernet revision 1.03 or later, plug the fan into an always-on fan port to test it, so that if the wires are the wrong way round it only risks blowing the blade fuse and not the fan mosfet.

                Duet WiFi hardware designer and firmware engineer
                Please do not ask me for Duet support via PM or email, use the forum
                http://www.escher3d.com, https://miscsolutions.wordpress.com

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                • undefined
                  dwfl89
                  last edited by dwfl89 5 Apr 2019, 23:45 4 May 2019, 12:24

                  So I just realized something else. The connectors my cables for the endstops, stepper motors. and temp reader for the heated bed currently use won't fit on the duet. So it means I am going to get some crimpers to fix the cables. For some of the super short ones like the fans I want to make a male connector to connect to their current end then a female of the correct type for the duet. The longer ones I can just cut the end strip it and add the right connector. The one problem I run into is whenever I search for male connectors they are always pcb connectors not ones to use at the end of a wire like you can sometimes find on fan extension cables for computers. Anyone know the wording I should use to find some of these male connectors I am talking about?

                  Anyone know of a guide so I can find what connectors my current cables use as well? I'm adding a few photos that may help. The first2 are examples of the connectors that my ender 3 uses for all it's electronics after that is a fan connector for one of the fans I bought. 0_1557013325451_IMG_2494.JPG 0_1557013358756_IMG_2495.JPG 0_1557013452556_IMG_2496.JPG

                  ? 1 Reply Last reply 4 May 2019, 13:04 Reply Quote 0
                  • undefined
                    Veti
                    last edited by 4 May 2019, 12:42

                    they are jst-xh connectors

                    you just solder wires to the female one and put a heatshrink over the solder job.

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                    • ?
                      A Former User @dwfl89
                      last edited by 4 May 2019, 13:04

                      @dwfl89 said in Question about using existing and some new parts with duet 2:

                      Anyone know the wording I should use to find some of these male connectors I am talking about?

                      https://www.aliexpress.com/item/10-20-50-Factory-Sell-XH-Connector-White-2-3-4-5-6-7-8Pin-2/32907788751.html

                      Pictures didn't upload properly btw, so I'm just going off the other guy saying they're JST-XH conenctors. Male housing and pins cost much more than male headers. You might find cheaper if you shop around. But if the move is permanent, just cut off the old XH connectors and crimp on the new ones.

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                      • undefined
                        dwfl89
                        last edited by 5 May 2019, 00:09

                        Edited & updated my last post so photos show.

                        @Veti So the connectors I want are jst-xh connectors to extend a few short cables.

                        @bearer I plan to just do that for most of the cables replace the connector on the end but a couple are super short so I figured making a extension cable for them may be easier,

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                        • ?
                          A Former User
                          last edited by 5 May 2019, 03:55

                          Definitively XH connectors, 2pin and 3pin. Link I posted will give you male connectors that fit. (Buying male headers for pcb mounting and soldering wires to them is cheaper though)

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                          • undefined
                            dwfl89
                            last edited by dwfl89 5 May 2019, 10:07 5 May 2019, 07:59

                            Would it be ok to use tinned copper wire? A lot of the top amazon hits when I am looking for 24 and 16 awg wire is tinned copper. I want to say 90% of them... I hear they can cause shorts because tin flows under pressure or does this only apply if you tin the end of the wires yourself?

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                            • ?
                              A Former User
                              last edited by 5 May 2019, 11:30

                              tinned copper wire means each strand is plated with tin, this is fine, they do it to improve corrosion resistance.

                              when tinned wires are refered to as bad its when you apply soldering tin to the ends before inserting in screw terminals, that can come loose.

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                              • undefined
                                dwfl89
                                last edited by 16 May 2019, 10:41

                                I just realized after putting together some cables.... The ones for the stepper motor are smaller and so the JST-XH 2.54 pin spacing connector doesn't fit on them. Any idea as to what connector they are?

                                The stepper motor connector is the one on the right and on the left the JST-XH I was suggested for size comparison.

                                0_1558003150179_IMG_2510.JPG

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                                • ?
                                  A Former User
                                  last edited by A Former User 16 May 2019, 10:42

                                  Looks to be 2.00mm spacing JST-PH as was mentioned before.

                                  @bearer said in Question about using existing and some new parts with duet 2:

                                  The 6pin PH to 4pin XH or dupont cabling seems to be very common,

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                                  • undefined
                                    dwfl89
                                    last edited by 16 May 2019, 12:10

                                    @bearer said in Question about using existing and some new parts with duet 2:

                                    PH

                                    Completely missed that there was a post saying 6 pin ph in it.

                                    ? 1 Reply Last reply 16 May 2019, 12:14 Reply Quote 0
                                    • ?
                                      A Former User @dwfl89
                                      last edited by 16 May 2019, 12:14

                                      @dwfl89 said in Question about using existing and some new parts with duet 2:

                                      Completely missed that there was a post saying 6 pin ph in it.

                                      You did post pictures of the other end saying you wanted to make extensions for that side; otherwise I think I would have made a bigger point of it.

                                      The female PH connectors and terminals are readily available at the usual suspects. You may need other dies or a new crimping tool depending on which you used for the XH. This is the reason I prefer the manual tool like Engineer PA-09, crimps anything with a little practice.

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