PEI surface without adhesive?
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I finally found a local source for 6mm cast and milled aluminium plate. Could you guys agree with the following layer stack (bottom to top):
1 - Silicone heater
2 - 6mm cast aluminium plate
3 - 3mm regular 1050 aluminium plate
4 - 3M glue sheeth
5 - 0.2mm PEI sheetFeedback welcome, especially on the thickness of layer 3. I am also still kind of unsure how good of a thermal contact and flatness I can expect between the two sheets of aluminium.
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@nxt-1 I'd go with thicker PEI. I use 0.7mm stuff on a couple printers and it lasts for years. The thin stuff will stretch a bit when you try to pull an ABS or PETG print off, and will end up with air bubbles under it (just had to replace the plate on a Prusa I3 for that).
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Why do you want to sandwich two aluminum plates together?
Also, I’m a bit late for the discussion, but I use a PEI sheet without adhesive. I use a thicker sheet (3.2 mm iirc) and I use a custom clamp around the perimeter of the bed. Works great, although it’s not perfect. My next attempt I will lap the cast plate and pie sheet together on a granite surface plate to get a precision flat print surface.
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@mrehorstdmd said in PEI surface without adhesive?:
@nxt-1 I'd go with thicker PEI. I use 0.7mm stuff on a couple printers and it lasts for years. The thin stuff will stretch a bit when you try to pull an ABS or PETG print off, and will end up with air bubbles under it (just had to replace the plate on a Prusa I3 for that).
Thanks for the experience, I look around if I can find some a little ticker for a reasonable price.
@bot said in PEI surface without adhesive?:
Why do you want to sandwich two aluminum plates together?
Also, I’m a bit late for the discussion, but I use a PEI sheet without adhesive. I use a thicker sheet (3.2 mm iirc) and I use a custom clamp around the perimeter of the bed. Works great, although it’s not perfect. My next attempt I will lap the cast plate and pie sheet together on a granite surface plate to get a precision flat print surface.
Other users have reported PEI sheets without adhesive starting to deform and warp at temperature. So I wanted to back it with a thin sheet of aluminium, while still maintaining a removable bed.
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@nxt-1 Oh I see. I don't think that is a good idea. You'll get no benefit of the flat surface of the cast tool plate.
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@bot said in PEI surface without adhesive?:
@nxt-1 Oh I see. I don't think that is a good idea. You'll get no benefit of the flat surface of the cast tool plate.
That is the main thing that has still got me not 100% convinced. I wouldn't bother with the added complexity of a removable sheet if the bed didn't take as long to cool as it does.
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Aren't there removable, thin steel flexible sheets with PEI coatings these days? That sounds like something you'd like.
Or, perhaps, you could have the PEI glued to the cast tool plate and simply have two of those that you can swap out.
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@bot said in PEI surface without adhesive?:
Aren't there removable, thin steel flexible sheets with PEI coatings these days? That sounds like something you'd like.
How would that differ from what I am planing to make, apart from it being off the shelf?
Or, perhaps, you could have the PEI glued to the cast tool plate and simply have two of those that you can swap out.
I plan of having the silicone heater permanently glued to the back of the heat spreader.
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@nxt-1 said in [PEI surface without adhesive?]
Other users have reported PEI sheets without adhesive starting to deform and warp at temperature. So I wanted to back it with a thin sheet of aluminium, while still maintaining a removable bed.
if you mean me, i doubt this will happen in a normal environment. that was literally at 210 degrees surface temperature.
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@nitrofreak said in PEI surface without adhesive?:
@nxt-1 said in [PEI surface without adhesive?]
Other users have reported PEI sheets without adhesive starting to deform and warp at temperature. So I wanted to back it with a thin sheet of aluminium, while still maintaining a removable bed.
if you mean me, i doubt this will happen in a normal environment. that was literally at 210 degrees surface temperature.
I was mainly referring to @CHarding.
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If I can source some decently priced thicker PEI, I might just all the materials for both approaches with and without extra aluminium and experiments what works
