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    Constant heat faults with my delta

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    • Quadcellsundefined
      Quadcells
      last edited by

      after constant re-tuning and and just trying to run up the temp with no luck, I re checked the wire and they were fine. I checked the heater with my multi-meter and I was getting a erroneous readings so I replaced the E3D High Precision heater with a E3d 40 watt heater cartridge, re-ran the heater tune and M500. so far all is well. Oh I also ran the temp up to 270 to seal the nozzle.

      /quadcells

      1 Reply Last reply Reply Quote 0
      • Quadcellsundefined
        Quadcells
        last edited by

        Spoke to soon, Happen again.
        M122
        === Diagnostics ===
        RepRapFirmware for Duet 2 WiFi/Ethernet version 2.04 running on Duet WiFi 1.02 or later
        Board ID: 08DGM-95BLL-N6PSS-6J9F8-3S86T-91T7L
        Used output buffers: 3 of 24 (10 max)
        === RTOS ===
        Static ram: 25680
        Dynamic ram: 92228 of which 900 recycled
        Exception stack ram used: 476
        Never used ram: 11788
        Tasks: NETWORK(ready,676) HEAT(blocked,800) MAIN(running,348) IDLE(ready,200)
        Owned mutexes:
        === Platform ===
        Last reset 06:01:05 ago, cause: power up
        Last software reset at 2019-12-21 11:35, reason: User, spinning module GCodes, available RAM 12328 bytes (slot 1)
        Software reset code 0x0003 HFSR 0x00000000 CFSR 0x00000000 ICSR 0x0441f000 BFAR 0xe000ed38 SP 0xffffffff Task 0x4e49414d
        Error status: 8
        Free file entries: 10
        SD card 0 detected, interface speed: 20.0MBytes/sec
        SD card longest block write time: 3.4ms, max retries 0
        MCU temperature: min 13.7, current 32.8, max 45.7
        Supply voltage: min 24.1, current 24.2, max 24.5, under voltage events: 0, over voltage events: 0, power good: yes
        Driver 0: standstill, SG min/max 0/1023
        Driver 1: standstill, SG min/max 0/1023
        Driver 2: standstill, SG min/max 0/1023
        Driver 3: standstill, SG min/max 0/1023
        Driver 4: standstill, SG min/max 0/278
        Date/time: 2019-12-24 09:54:30
        Cache data hit count 4294967295
        Slowest loop: 52.55ms; fastest: 0.06ms
        I2C nak errors 0, send timeouts 0, receive timeouts 0, finishTimeouts 0, resets 0
        === Move ===
        Hiccups: 9, FreeDm: 160, MinFreeDm: 55, MaxWait: 3280877ms
        Bed compensation in use: none, comp offset 0.000
        === DDARing ===
        Scheduled moves: 0, completed moves: 0, StepErrors: 0, LaErrors: 0, Underruns: 0, 0
        === Heat ===
        Bed heaters = 0 -1 -1 -1, chamberHeaters = -1 -1
        Heater 0 is on, I-accum = 0.1
        Heater 1 is on, I-accum = 0.0
        === GCodes ===
        Segments left: 0
        Stack records: 2 allocated, 0 in use
        Movement lock held by null
        http is idle in state(s) 0
        telnet is idle in state(s) 0
        file is idle in state(s) 0
        serial is idle in state(s) 0
        aux is idle in state(s) 0
        daemon is idle in state(s) 0
        queue is idle in state(s) 0
        autopause is idle in state(s) 0
        Code queue is empty.
        === Network ===
        Slowest loop: 15.53ms; fastest: 0.00ms
        Responder states: HTTP(0) HTTP(0) HTTP(0) HTTP(0) FTP(0) Telnet(0) Telnet(0)
        HTTP sessions: 1 of 8

        • WiFi -
          Network state is running
          WiFi module is connected to access point
          Failed messages: pending 0, notready 0, noresp 0
          WiFi firmware version 1.23
          WiFi MAC address a0:20:a6:2f:c2:a2
          WiFi Vcc 3.34, reset reason Turned on by main processor
          WiFi flash size 4194304, free heap 25824
          WiFi IP address 192.168.39.146
          WiFi signal strength -49dBm, reconnections 0, sleep mode modem
          Socket states: 0 0 0 0 0 0 0 0

        /quadcells

        1 Reply Last reply Reply Quote 0
        • Quadcellsundefined
          Quadcells
          last edited by

          can I temperately stop this faults

          /quadcells

          1 Reply Last reply Reply Quote 0
          • Vetiundefined
            Veti @Phaedrux
            last edited by

            What is the exact heater fault error message?
            What does the temp graph look like?

            you never answered those questions.

            Quadcellsundefined 1 Reply Last reply Reply Quote 0
            • Quadcellsundefined
              Quadcells @Veti
              last edited by

              @Veti Sorry, temp was rising too slowly.heat fault.png

              /quadcells

              deckingmanundefined 1 Reply Last reply Reply Quote 0
              • deckingmanundefined
                deckingman @Quadcells
                last edited by

                @Quadcells That looks all the world like a genuine heater fault. If you've changed the heater cartridge then it can only be the wiring - possibly a bad crimp which makes or breaks connection as the head moves around. Unless you have a powerful part cooling fan which is on and blowing over the nozzle.

                Ian
                https://somei3deas.wordpress.com/
                https://www.youtube.com/@deckingman

                Quadcellsundefined 1 Reply Last reply Reply Quote 0
                • Quadcellsundefined
                  Quadcells @deckingman
                  last edited by

                  @deckingman Thanks, I'll take a look at the connections on the effector 6 pin connector.

                  /quadcells

                  1 Reply Last reply Reply Quote 0
                  • Quadcellsundefined
                    Quadcells
                    last edited by

                    Thanks again, found a bad crimp, but took such time making good crimps, but I guess removing the plug a few times must of weaked it. So I am in the process of re- crimping all 6 crimps and will report back when working.
                    Thanks again.

                    /quadcells

                    /quadcells

                    1 Reply Last reply Reply Quote 1
                    • Vetiundefined
                      Veti
                      last edited by

                      what tool are you using for the crimping? the tool makes all the difference.

                      Quadcellsundefined 1 Reply Last reply Reply Quote 0
                      • Quadcellsundefined
                        Quadcells @Veti
                        last edited by

                        @Veti yes, I know been thru a few PA-20

                        /quadcells

                        deckingmanundefined 1 Reply Last reply Reply Quote 0
                        • deckingmanundefined
                          deckingman @Quadcells
                          last edited by

                          @Quadcells ....and for info, I use a pair of curved, needle nosed pliers as a crimping tool. Have done ever since I bought my first RepRapPro Mendel printer which came as a kit with made up leads, most of which had bad crimps that I had to repair.
                          I recently changed from Duet 2 to Duet 3 and had to completely re-wire all 7 axes, 6 extruders (so 13 off 4 wire steppers) plus numerous end stops, heaters, fans, thermistors, lights etc using an assortment of JST and Molex crimps. All done with my trusty curved needle nosed pliers. It's been running for about 5 months, and hundreds of hours and not one single bad connection. 😈

                          Ian
                          https://somei3deas.wordpress.com/
                          https://www.youtube.com/@deckingman

                          Quadcellsundefined 1 Reply Last reply Reply Quote 0
                          • Quadcellsundefined
                            Quadcells @deckingman
                            last edited by

                            @deckingman this has been my first bad crimp since using this tool. Built my entire Railcore II 300ZL without any problems. but it only takes one.
                            Thanks all.

                            /quadcells

                            1 Reply Last reply Reply Quote 0
                            • Quadcellsundefined
                              Quadcells
                              last edited by

                              just completed a 12 hr print no heat faults. Thanks again.

                              /quadcells

                              1 Reply Last reply Reply Quote 1
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