Panel Due SD card 1 problem RRF3.1.1



  • The extra 4GB SD card in the Panel Due display worked with out trouble in RRF2.05 on my Duet Wifi.

    After upgrading to 3.1.1 from 2.05 it now fails.

    I tried reformatting the SD card as per the suggested SD fomat tool and the SD card is formatted as FAT (16) for 4gb and smaller as suggested in documention.

    I can mount SD 1
    I have been able to upload one small file a 50 x 50 test square 98.5k file
    Can not load any other files via "Upload G-code files" , get "failed to upload network error"
    If I try to print the one file on SD1 I get "M32 "1:50mm x50mm test sq.gcode" not found

    If I remove the SD card and put it back again with changed files and hit refresh it shows no jobs ,
    also it complains that it
    cannot get file info "operation failed (reason: err 1)
    Error:Cannot read file, error code 1
    Error: Failed to read footer from g-code file

    If I reboot printer and remount SD1 it shows the file names successfully , but with a "response too long see console"

    Error: Cannot read file, error code 1
    Error: Failed to read header of G-Code file "1:/50mm x 50mm test sq.gcode"
    Error: Cannot read file, error code 1
    Error: Failed to read header of G-Code file "1:/Trellis Connector T.gcode"

    I can upload files with out trouble to SD 0 ,the on board micro SD and print those successfully .

    m122
    === Diagnostics ===
    RepRapFirmware for Duet 2 WiFi/Ethernet version 3.1.1 running on Duet WiFi 1.02 or later
    Board ID: 08DGM-956GU-DJMSN-6J1DD-3SJ6K-1ANHF
    Used output buffers: 3 of 24 (13 max)
    === RTOS ===
    Static ram: 27980
    Dynamic ram: 92952 of which 44 recycled
    Exception stack ram used: 304
    Never used ram: 9792
    Tasks: NETWORK(ready,284) HEAT(blocked,1224) MAIN(running,1880) IDLE(ready,80)
    Owned mutexes:
    === Platform ===
    Last reset 00:06:15 ago, cause: power up
    Last software reset at 2020-09-21 01:44, reason: User, spinning module GCodes, available RAM 9544 bytes (slot 3)
    Software reset code 0x0003 HFSR 0x00000000 CFSR 0x00000000 ICSR 0x0441f000 BFAR 0xe000ed38 SP 0xffffffff Task MAIN
    Error status: 0
    MCU temperature: min 33.1, current 35.6, max 36.8
    Supply voltage: min 24.4, current 24.6, max 24.8, under voltage events: 0, over voltage events: 0, power good: yes
    Driver 0: standstill, SG min/max not available
    Driver 1: standstill, SG min/max not available
    Driver 2: standstill, SG min/max not available
    Driver 3: standstill, SG min/max not available
    Driver 4: standstill, SG min/max not available
    Date/time: 2020-09-21 15:47:38
    Cache data hit count 648880227
    Slowest loop: 899.60ms; fastest: 0.12ms
    I2C nak errors 0, send timeouts 0, receive timeouts 0, finishTimeouts 0, resets 0
    === Storage ===
    Free file entries: 10
    SD card 0 detected, interface speed: 20.0MBytes/sec
    SD card longest read time 4.5ms, write time 0.0ms, max retries 0
    === Move ===
    Hiccups: 0(0), FreeDm: 169, MinFreeDm: 169, MaxWait: 0ms
    Bed compensation in use: none, comp offset 0.000
    === MainDDARing ===
    Scheduled moves: 0, completed moves: 0, StepErrors: 0, LaErrors: 0, Underruns: 0, 0 CDDA state: -1
    === AuxDDARing ===
    Scheduled moves: 0, completed moves: 0, StepErrors: 0, LaErrors: 0, Underruns: 0, 0 CDDA state: -1
    === Heat ===
    Bed heaters = 0 -1 -1 -1, chamberHeaters = -1 -1 -1 -1
    === GCodes ===
    Segments left: 0
    Movement lock held by null
    HTTP is idle in state(s) 0
    Telnet is idle in state(s) 0
    File is idle in state(s) 0
    USB is idle in state(s) 0
    Aux is idle in state(s) 0
    Trigger is idle in state(s) 0
    Queue is idle in state(s) 0
    Daemon is idle in state(s) 0
    Autopause is idle in state(s) 0
    Code queue is empty.
    === Network ===
    Slowest loop: 716.79ms; fastest: 0.00ms
    Responder states: HTTP(2) HTTP(0) HTTP(0) HTTP(0) FTP(0) Telnet(0), 0 sessions
    HTTP sessions: 1 of 8

    • WiFi -
      Network state is active
      WiFi module is connected to access point
      Failed messages: pending 0, notready 0, noresp 0
      WiFi firmware version 1.23
      WiFi MAC address 60:01:94:73:58:8f
      WiFi Vcc 3.31, reset reason Unknown
      WiFi flash size 4194304, free heap 20160
      WiFi IP address 10.1.1.222
      WiFi signal strength -64dBm, reconnections 0, sleep mode modem
      Socket states: 0 0 0 0 0 0 0 0

    #############################################
    #############################################

    ; Configuration file for Duet WiFi (firmware version 3)
    ; executed by the firmware on start-up
    ;
    ; generated by RepRapFirmware Configuration Tool v3.1.4 on Sat Sep 19 2020 10:37:56 GMT+1000 (Australian Eastern Standard Time)

    ; General preferences
    G90 ; send absolute coordinates...
    M83 ; ...but relative extruder moves
    M550 P"Trium Duet3D 3V1.1" ; set printer name
    ;Diagonals 288.160:288.170:288.160, delta radius 145.243, homed height 407.792, bed radius 105.0, X -0.032°, Y 0.027°, Z 0.000°
    M665 R145.300 L288.16:288.17:288.16 H408.00 B105.00 X-0.030 Y0.030 Z0.000 ; Set delta radius, diagonal rod length, printable radius and homed height
    ;Endstop adjustments X-0.07 Y0.17 Z-0.10, tilt X0.00% Y0.00%
    M666 X-0.07 Y0.17 Z-0.10 X0 Y0 ; put your endstop adjustments here, or let auto calibration find them

    ; Network
    M552 S1 ; enable network
    M586 P0 S1 ; enable HTTP
    M586 P1 S0 ; disable FTP
    M586 P2 S0 ; disable Telnet

    ; Drives
    M569 P0 S1 ; physical drive 0 goes forwards
    M569 P1 S1 ; physical drive 1 goes forwards
    M569 P2 S1 ; physical drive 2 goes forwards
    M569 P3 S1 ; physical drive 3 goes forwards
    M584 X0 Y1 Z2 E3 ; set drive mapping
    M350 X16 Y16 Z16 E16 I1 ; configure microstepping with interpolation
    M92 X160.00 Y160.00 Z160.00 E439.75 ; set steps per mm
    M566 X1080.00 Y1080.00 Z1080.00 E3600.00 ; set maximum instantaneous speed changes (mm/min)
    M203 X12000.00 Y12000.00 Z12000.00 E1200.00 ; set maximum speeds (mm/min)
    M201 X1500.00 Y1500.00 Z1500.00 E2000.00 ; set accelerations (mm/s^2)
    M906 X1600 Y1600 Z1600 E1250 I50 ; set motor currents (mA) and motor idle factor in per cent
    M84 S30 ; Set idle timeout

    ; Axis Limits
    M208 Z0.0125 S1 ; set minimum Z

    ; Endstops
    M574 X2 S1 P"!xstop" ; configure active low endstop for high end on X via pin xstop !prefix
    M574 Y2 S1 P"!ystop" ; configure active low endstop for high end on Y via pin ystop
    M574 Z2 S1 P"!zstop" ; configure active low endstop for high end on Z via pin zstop

    ; Z-Probe
    M558 P5 C"e0stop" H2.5 F120 T4000 ; set Z probe type to unmodulated and the dive height + speeds
    G31 P500 X0 Y0 Z28.48 ; set Z probe trigger value, offset and trigger height
    M557 R100 P6:6 ; define mesh grid

    ; Heaters
    M308 S0 P"bedtemp" Y"thermistor" T100000 B4138 ; configure sensor 0 as thermistor on pin bedtemp
    M950 H0 C"bedheat" T0 ; create bed heater output on bedheat and map it to sensor 0
    M307 H0 B0 A110 C422.4 D1.1 S1.0 V24.6 ; disable bang-bang mode for the bed heater and set PWM limit
    M140 H0 ; map heated bed to heater 0
    M143 H0 S120 ; set temperature limit for heater 0 to 120C
    M308 S1 P"e0temp" Y"thermistor" T100000 B3950 ; configure sensor 1 as thermistor on pin e0temp
    M950 H1 C"e0heat" T1 ; create nozzle heater output on e0heat and map it to sensor 1
    M307 H1 B0 A451.0, C96.0, D4.7 S1 V24.5 ; disable bang-bang mode for heater and set PWM limit

    ; Fans
    M950 F0 C"fan0" Q500 ; create fan 0 on pin fan0 and set its frequency
    M106 P0 S0 H-1 ; set fan 0 value. Thermostatic control is turned off
    M950 F1 C"fan1" ; create fan 1 on pin fan1 and set its frequency
    M106 P1 S1 H1 T60 ; set heat break fan1 value. Thermostatic control is turned on

    ; Tools
    M563 P0 S"EXT 1" D0 H1 F0 ; define tool 0
    G10 P0 X0 Y0 Z0 ; set tool 0 axis offsets
    G10 P0 R0 S0 ; set initial tool 0 active and standby temperatures to 0C

    ; Custom settings are not defined

    ; Miscellaneous
    M575 P1 S1 B57600 ; enable support for PanelDue
    ;M501 ; load saved parameters from non-volatile memory


  • Moderator

    What firmware version is running on the PanelDue? Check in the settings page. Should be 1.24.



  • Thank you
    I missed that , It is Version 1.17

    And I have to pull it out to reprogram.

    https://duet3d.dozuki.com/Wiki/PanelDue_Firmware_update

    I didn't leave a hole in the case for usb .
    😞


  • Moderator

    Yes for 3.1.1 you'll need 1.24

    Be sure to try out dark mode 2 theme. It'll make the upgrade worth it.



  • OK on 1.24 and dark mode

    I can upload files now but it still complains about being unable to read headers and footers

    going to erase SD and try again



  • I can upload a large file but only after a reboot and remount , any files after that fail .

    if I try and print from SD 1 I still get file not found


  • Moderator

    @DigiD said in Panel Due SD card 1 problem RRF3.1.1:

    unable to read headers and footers

    What error messages are you still getting?

    How long is the 10 pin cable and how is it routed?



  • @Phaedrux

    Cable is 25 cm long , more or less routed at 90 degrees past end stop signal wires and about 3cm away and parallel for about 3cm to the unshielded heater and power lines , all the stepper motor cables are shielded and with shields grounded to frame .Same as it was in RRF2.05

    reboot mount sd 1 and print.JPG

    upload file after print attempt.JPG

    Tried disconnecting the 4 pin panel data cable and just connected via the flat cable . Did not make a difference

    flat cable connection only.JPG


  • Moderator

    I'm seeing network errors there. When you updated to 3.1.1 did you also update DWC to 3.1.1?

    When you updated the PanelDue firmware, are you sure you got the right file for your panel version?



  • @Phaedrux

    for Panel Due I used "PanelDue-v3-4.3.bin", display has the small daughter board plugged into it with USB and reset and erase. I purchased the Display from Duet3D when they were running the last of them out

    WIFI server was 1.23 and I believe is latest , just downloaded "DuetWebControl-SD-3.1.1.zip" and uploaded via Upload System Files and then ran command M997 S1 to re install the firmware. Still get 1.23 as version. That correct?

    DWC 1v23.JPG


  • Moderator

    @DigiD said in Panel Due SD card 1 problem RRF3.1.1:

    WIFI server was 1.23 and I believe is latest , just downloaded "DuetWebControl-SD-3.1.1.zip" and uploaded via Upload System Files and then ran command M997 S1 to re install the firmware. Still get 1.23 as version. That correct?

    The wifi server and DuetWebControl are two different things. The Wifi server is what runs the wifi chip. 1.23 is correct for that and it gets updated with M997 S1. So all good there.

    DuetWebControl-SD-3.1.1.zip is the web interface that you intereact with in the browser. If you uploaded that zip file then it's likely up to date. You can see the version in the settings > General tab.

    Your problem sounds similar to this issue. The user ended up making a more robust cable and the problem went away, suggesting interference. But that was a 4 wire cable and not a ribbon cable.

    https://forum.duet3d.com/topic/18098/strange-behavior-after-3-1-1-upgrade/17

    In that thread it was suggested to roll back to 2.05 firmware to see if the issue is resolved or not, however your issue is uploading files to the paneldue sd card, which I'm thinking not many people do, so may be untested.



  • @Phaedrux

    checked general settings "Duet Web Control 3.1.1"

    Just for the heck of it I wrapped the flat cable in aluminium foil about 6 layers or so and then covered that with some captan tape to avoid disaster then a bulldog clip to clamp the foiled cable to the frame . Measured about 24 ohms from connector end to frame for a shield 22cm long. No change in file behaviour

    I can live with the way it is for now . It was nice though to be able to use the card 1, I preferred leaving the system SD card 0 alone as much as possible


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