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    Problems calibrating with IR sensor

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    Tuning and tweaking
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    • Zesty_Lykleundefined
      Zesty_Lykle
      last edited by

      While calibrating, the sensor sometimes doesn't see the surface and keeps going down, till the arms come off (magnetic joints)
      I suspected it was due to the surface, I am using Filaprint on black aluminium. So I put my old Geckoplate on top. It calibrated perfectly every time.

      Is there a way to tune the IR sensor to work properly with Filaprint? It certainly is not consistent. Sometimes it senses, sometimes it doesn't.
      For now I will calibrate the manual way.

      Lykle
      Design, make and enjoy life

      Co Creator of the Zesty Nimble

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      • dc42undefined
        dc42 administrators
        last edited by

        It sounds to me that the surface reflection from Filaprint is a little too weak for the sensor. I don't have a sample of Filaprint so I don't know how reflective and transmissive it is to IR.

        The IR sensors with SMT optical components that I have recently started shipping may work better with it, because they have an extended dynamic range. I can reprogram the older sort to increase the dynamic range too. Alternatively, you can replace resistor R1 on your sensor by a higher value to work better on surfaces with low reflection. Depending on the age of your sensor, the existing value will be either 4k7 or 6k8.

        Duet WiFi hardware designer and firmware engineer
        Please do not ask me for Duet support via PM or email, use the forum
        http://www.escher3d.com, https://miscsolutions.wordpress.com

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        • Zesty_Lykleundefined
          Zesty_Lykle
          last edited by

          Great, thanks David,
          I will have a look and increase the resistor if at all possible. By how much should I increase the resistance?

          The alternative is buy a newer version, correct?

          Lykle
          Design, make and enjoy life

          Co Creator of the Zesty Nimble

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          • dc42undefined
            dc42 administrators
            last edited by

            If you want to change the resistor then I suggest about 10k or 12k. Or you can send your sensor back to me and I can put the new firmware on it, which should give you more than double the sensitivity at the bottom end.

            Of course, if the problem isn't lack of sensitivity then none of this will help. I'll see if I can persuade the makers of Filaprint to send me a sample to test.

            Duet WiFi hardware designer and firmware engineer
            Please do not ask me for Duet support via PM or email, use the forum
            http://www.escher3d.com, https://miscsolutions.wordpress.com

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            • Zesty_Lykleundefined
              Zesty_Lykle
              last edited by

              I still have a tiny piece left from cutting off the corners.
              I can send you the sensor and the piece of Filaprint at the same time?

              If I hold a loose piece of Filaprint under the sensor it triggers even when the sensor is not close to the bed itself. That would indicate it is not transparent?

              Lykle
              Design, make and enjoy life

              Co Creator of the Zesty Nimble

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              • dc42undefined
                dc42 administrators
                last edited by

                Yes, that would be helpful. It may still be transparent even though it triggers with no backing plate.

                Duet WiFi hardware designer and firmware engineer
                Please do not ask me for Duet support via PM or email, use the forum
                http://www.escher3d.com, https://miscsolutions.wordpress.com

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                • pakerfeldtundefined
                  pakerfeldt
                  last edited by

                  What was the outcome of this? I have the FilaPrint as well and are going through my options of going dc42 IR probe in the future. I'm essentially trying to figure out if there's anything I should do before putting the FilaPrint on my precision plate (i.e. paint it).

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                  • Zesty_Lykleundefined
                    Zesty_Lykle
                    last edited by

                    To be honest, I gave up as I was way too busy with the Nimble.
                    So have not looked at getting it sorted out.
                    But I think the problem was more on my side than the hardware side.

                    Lykle
                    Design, make and enjoy life

                    Co Creator of the Zesty Nimble

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