filament-error#.g usage help? Avoid pausing on sensorerror?

clegg78

Hey there, I went to 3.4 for many reasons but a main one was being able to control what happens depending on the state of filament sensors. I get random "sensorError" errors for my Duet rotating magnet filament sensors. I have since I got them back in 2020, I've learned to live with it and the errors are rare, but always seem to happen when I am away from the machine or asleep.

After setting up the files in a way that I think works - I still get the printer pausing on "sensorError"

I have 2 extruders (IDEX) and have filament-error1.g and filament-error2.g setup the same. I don't have filament-error.g because I didn't think I needed it.

I put this into the filament-error0.g (same but different extruder number for 1)

if sensors.filamentMonitors[0].status = "tooLittleMovement"
	;Execute Pause	
	;Print the pause is cause of too little movement

	M291 p"Filament Sensor 0 - Too Little Movement" S1
	M25 ;pause the print
if sensors.filamentMonitors[0].status = "sensorError"
	;Continue Print if cause is sensor error and continue

	M291 p"Filament Sensor 0  - Sensor Error - Continuing to print" S1
	;M24 (not needed?)
M99 ; Exit the macro

... I guess ... what am I missing, or doing wrong that the sensor error still seem to trip the printer? I've also had sensorErrors come up for the extruder not being printed. I think it could be static or signal noise related. But at this point I mainly want to just ignore these errors and just watch for too little movement or too much movement errors.

OwenD

In 3.4 there have been numerous changes.
You'll need to read the change logs.
You no longer use the numbered files and the file names have changed.

clegg78

@owend Huh, I read the current documentation and it talks about them still... I guess I didn't realize the changelog meant it wouldn't talk to the numbered ones as the documentation says.

I'll move the code into the general filament-error.g and see how it goes

Thanks for the clarification.

OwenD

@clegg78

*Upgrade notes:

The handling of filament errors have changed. When a filament error occurs, an event is created. To handle the event, RRF runs macro file filament-error.g without appending the extruder number to the file name and without pausing the print first. The extruder number is passed as param.D along with some other parameters. If filament-error.g is not found then the print is paused (running pause.g) and the error is reported.*

clegg78

@owend

I ended up with this being my config for filament-error.g. Since a rotating magnet filament sensor, "tooLittleMovement" doesnt seem to be a "status" of the sensor, so I just made a config to filter out transient issues (sensorError and noDataRecieved) and only stop the printer if those 2 status conditions are not present.

if {param.D ^ ""} = "0"
	if sensors.filamentMonitors[0].status = "sensorError"
		echo "SensorError-0 Continuing to Print"
		
		M99
	if sensors.filamentMonitors[0].status = "noDataReceived"
		echo "noDataReceived-0 Continuing to Print"
		
		M99
	echo "Too Little Movement-0-Paused"
	M291 p"Filament Sensor 0 - Too Little Movement" S1
	M25 ;pause the print
	
if {param.D ^ ""} = "1"
	if sensors.filamentMonitors[1].status = "sensorError"
		echo "SensorError-1 Continuing to Print"
		M99
	if sensors.filamentMonitors[1].status = "noDataReceived"
		echo "noDataReceived-1 Continuing to Print"
		M99
	echo "Too Little Movement?-Paused"
	M291 p"Filament Sensor 1 - Too Little Movement" S1
	M25 ;pause the print

M99

OwenD

@clegg78
Glad you got it working.
There's no real need to duplicate the code for each sensor as you can use the D parameter to show which is in error state.

if sensors.filamentMonitors[param.D].status = "sensorError"
	echo "SensorError- sensor : " ^ param.D ^ " Continuing to Print"
	M99

if sensors.filamentMonitors[0].status = "noDataReceived"
	echo "noDataReceived -sensor " ^ param.D ^ "Continuing to Print"
	M99

; catch all for any other error type
echo "Filament error on sensor " ^ param.D ^ " - Paused"
echo param.S ; echo the entire error for clarity
M291 P{"Filament Sensor"  " ^ param.D ^ " - Paused"} S1
M25 ; pause the print

clegg78

@owend ahh yeah! thanks I'll clean that up

OwenD

@clegg78
You might also want to do a check at the start to see if there is an active tool so that if you remove the filament at any time from a second (inactive) tool it doesn't pause.
Likewise you could check to see if the sensor that is raising the error belongs to the active tool, but I can't see a way to see which tool(s) each sensor is associated with in the object model.

Argo

@clegg78

I too get a sensor error every 20h or so and I did just put this into filament-error.g:

if sensors.filamentMonitors[0]status != "sensorError"
        M25

Henker

I tried to monitor the sensor status, but I suppose I made an error somewhere.

I always get "OK" status when reading the sensor status after an error.

var StatusTest = sensors.filamentMonitors[0].status

if {var.StatusTest} = "sensorError"
	M291 P{var.StatusTest} S1
	;M291 P"Filament Sensor - Sensor Error" S1
	M24
	M99
if {var.StatusTest} = "noDataReceived"
	M291 P{var.StatusTest} S1
	;M291 P"Filament Sensor - No data received" S1
	M24
	M99
if {var.StatusTest} = "tooMuchMovement"
	M291 P{var.StatusTest} S1
	;M291 P"Filament Sensor - tooLittleMovement" S1
	M24
	M99
if {var.StatusTest} = "tooLittleMovement"
	M291 P{var.StatusTest} S1
	;M291 P"Filament Sensor - tooLittleMovement" S1
	M25
else
	M291 P{var.StatusTest} S1

This look like I don't read the right value or it's refreshed since the event was raised and called the filament-error.g

Any help will be appreciated