Apologies for my stony-silence since opening this thread - I've been out and about without a spare moment.
Looks good! Would you care to upload it to Thingiverse? If you do then I'll add a link from the IR sensor fitting instructions.
Nice one. Do you have any provision to stop the duct rotating on the heatsink to prevent the back of the IR probe PCB shorting against the heater block - assuming no/defective silicone sock?
Thank you both.
Now published on Thingiverse as: E3Dv6 fan duct for dc42 IR height sensor V1 | http://www.thingiverse.com/thing:2250394
Although I don't currently have an absolute solution to the issue of the duct rotating on the heatsink, there are a few factors that give me peace of mind that the risk of the PCB shorting is minimal:
With the PCB fixed to the side of the mounting tabs furthest from the heater block, it would be possible to rotate the PCB greater than ±45° with (IMHO) no significant risk of either the PCB or supplied screws touching the heater block. The same is not true if the sensor PCB is fixed to the inside of the mounting tabs - though for the PCB to be able to rotate through the 45° position would likely require the almost complete breakdown of the E3D silicon sock along a vertical edge, Along with dc42's own fitting instructions, I'm advocating the use of Kapton tape on the back of the PCB, On my own printer, the location of the duct between the X-carriage linear shaft bearings physically prevents significant rotation,Other thoughts: Addition of an anti-torque grub-screw or extra clamp to the design ought to be possibile, Five of the six ducts I've printed have all gripped the E3D Heatsink much more firmly than the original E3Dv6 duct ever did. For a more detailed explanation, visit the Thingiverse page and read the Note under Print Settings regarding higher print speed resulting in firmer grip characteristics.
Any thoughts appreciated - especially if you think I'm being over optimistic in my assumptions.