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    Delta printer belts and 16 tooth pulleys

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    • bartolomeusundefined
      bartolomeus @garyd9
      last edited by

      @garyd9 here it is, nothing special and it doesn't have a tensioning system: https://www.thingiverse.com/thing:3167267

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      • Phaedruxundefined
        Phaedrux Moderator @Danal
        last edited by

        Are you ok @Danal? Something seems to be rubbing you the wrong way.

        Z-Bot CoreXY Build | Thingiverse Profile

        garyd9undefined 1 Reply Last reply Reply Quote 0
        • Danalundefined
          Danal
          last edited by

          Hmmm... tone is hard when just typing. Nothing is wrong as far as I know, just really trying to balance perfection and pragmatism.

          Annnnd I always have a tendency to over-explain. 🙂

          Thank you very much for asking!

          Delta / Kossel printer fanatic

          Phaedruxundefined 1 Reply Last reply Reply Quote 0
          • Phaedruxundefined
            Phaedrux Moderator @Danal
            last edited by

            @Danal 🤦 It was a play on the belts rubbing.

            Z-Bot CoreXY Build | Thingiverse Profile

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            • Danalundefined
              Danal
              last edited by

              WOOOOSH!!! Man, that went right over my head!!! And I normally catch those.

              Good one!

              Delta / Kossel printer fanatic

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              • garyd9undefined
                garyd9 @Phaedrux
                last edited by

                @Phaedrux his teeth are on edge...

                "I'm not saying that you are wrong - I'm just trying to fit it into my real world simulated experience."

                Phaedruxundefined 1 Reply Last reply Reply Quote 2
                • Phaedruxundefined
                  Phaedrux Moderator @garyd9
                  last edited by

                  @garyd9 👌

                  Z-Bot CoreXY Build | Thingiverse Profile

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                  • garyd9undefined
                    garyd9
                    last edited by garyd9

                    After reading this thread, I'll acknowledge that a belt rubbing might not matter and everything works "good enough."

                    However, a person can also argue that using an 8 bit board to control a delta with 1.8 degrees stepper motors is also "good enough." Or that if rod spacings are within 2/10th of a mm of each other, it'd be good enough.

                    However, once I know about a potential issue, I can't help but to want to solve it. I suspect that most people currently posting in this thread are similar...

                    So, I've scoured thingiverse for some type of belt tensioning system idea that is adjustable, wouldn't rub, and that I can use with my own model. So far, in 2 hours of searching I've only found one. (Keep in mind that thingiverse is painful to search as well as incredibly slow - and that I have to actually download STL files, and import them into fusion 360 to properly measure the gaps.)

                    Here's a carriage designed for use with v-slot wheels that uses a belt tensioning "system" that is only attached to the carriage by a single M3 bolt and leaves plenty of room for the "return" belt: https://www.thingiverse.com/thing:2183347

                    Being that the only attachment between the carriage and the tensioner is a single M3, it should be easy to fit this type of system on anything with minimal effort. I have to admit that I'm trying to find something wrong with this tensioning "system." It just seems too simple and not nearly fancy enough to work properly.

                    "I'm not saying that you are wrong - I'm just trying to fit it into my real world simulated experience."

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                    • Danalundefined
                      Danal
                      last edited by Danal

                      Hmmm... if they are that rare, then here is one more. This is the one I've been running, modified to be 8mm core. This MIGHT cause issues with the 3mm tension screw; may have to go to 2mm screw.

                      Photo is of an old "fat core", just to make the traveler/tension easier to understand.

                      Carriage for HWIN 55mm Mag 9mm belt - Traveler.stl
                      Carriage for HWIN 55mm Mag 9mm belt V6.stl

                      1232be96-8537-4c21-8047-81fb4e9b330a-image.png

                      56608b8d-b095-4c26-9b20-1c9b81572e19-image.png

                      IMG_0168.jpeg

                      Delta / Kossel printer fanatic

                      garyd9undefined 1 Reply Last reply Reply Quote 0
                      • garyd9undefined
                        garyd9 @Danal
                        last edited by

                        @Danal said in Delta printer belts and 16 tooth pulleys:

                        Hmmm... if they are that rare, then here is one more. This is the one I've been running, modified to be 8mm core. This MIGHT cause issues with the 3mm tension screw; may have to go to 2mm screw.

                        As you suspected, thinning out the core creates a problem with the M3 tension screw. A 3mm hole in a 4mm block of plastic doesn't work well.

                        What might work instead is to instead thin out the "wall" that runs the entire length of the carriage (which is 3mm thick in the stl's you posted) to 2mm and then thicken the traveler and section where the M3 screw goes up to 5mm (from 4mm in the files you posted.) That might require shifting everything to one side.

                        How does the traveler work on this? Do you glue the nut in place on the carriage?

                        I might mock up something similar tonight or tomorrow and see how it works out.

                        "I'm not saying that you are wrong - I'm just trying to fit it into my real world simulated experience."

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                        • Danalundefined
                          Danal
                          last edited by

                          The nut tends to stay in place.

                          This is all openSCAD by the way, I can post those files as well. I did not, because the forum won't accept that file extension and I will have to zip them or something.

                          I'll change the various widths in a few min.

                          Delta / Kossel printer fanatic

                          Phaedruxundefined 1 Reply Last reply Reply Quote 0
                          • Phaedruxundefined
                            Phaedrux Moderator @Danal
                            last edited by

                            @Danal said in Delta printer belts and 16 tooth pulleys:

                            I will have to zip them or something.

                            It won't take zip files either. You'd have to change the extension to .txt or something or host it elsewhere and link it.

                            Z-Bot CoreXY Build | Thingiverse Profile

                            dc42undefined 1 Reply Last reply Reply Quote 0
                            • dc42undefined
                              dc42 administrators @Phaedrux
                              last edited by dc42

                              I have added .scad to the list of allowed file extensions.

                              Duet WiFi hardware designer and firmware engineer
                              Please do not ask me for Duet support via PM or email, use the forum
                              http://www.escher3d.com, https://miscsolutions.wordpress.com

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                              • Danalundefined
                                Danal
                                last edited by

                                THANK YOU!! What a rapidly delivered 2020 gift!

                                Delta / Kossel printer fanatic

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                                • Danalundefined
                                  Danal
                                  last edited by

                                  Updated for 2mm buffer, 1mm space for belt, 5mm clamps and travelers. 8 total.

                                  Carriage for HWIN 55mm Mag 9mm belt V6.stl
                                  Carriage for HWIN 55mm Mag 9mm belt V6.scad

                                  f9c15e93-b575-4c35-8617-0a58e3275079-image.png

                                  Delta / Kossel printer fanatic

                                  garyd9undefined 1 Reply Last reply Reply Quote 0
                                  • garyd9undefined
                                    garyd9 @Danal
                                    last edited by

                                    @Danal This looks good. Thank you. Is there a different scad file for the traveler?

                                    Also, I'm wondering what plastic you used to print this. While I might tend towards ABS or PETG for "workhorse" parts, I wonder if PLA is better due to the need for exact spacing on the magballs, and for the hardness of PLA (so the magballs don't flex with movement..)

                                    "I'm not saying that you are wrong - I'm just trying to fit it into my real world simulated experience."

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                                    • Danalundefined
                                      Danal
                                      last edited by

                                      I used PLA.

                                      I will update the traveler in a few min (just forgot that it's width needed to change as well.)

                                      Delta / Kossel printer fanatic

                                      garyd9undefined 1 Reply Last reply Reply Quote 0
                                      • garyd9undefined
                                        garyd9 @Danal
                                        last edited by

                                        @Danal said in Delta printer belts and 16 tooth pulleys:

                                        I used PLA.

                                        I will update the traveler in a few min (just forgot that it's width needed to change as well.)

                                        Modified from the file on thingiverse.

                                        Carriage_for_HWIN_55mm_Mag_6mm_belt_-_Traveler.scad

                                        Thank you!

                                        "I'm not saying that you are wrong - I'm just trying to fit it into my real world simulated experience."

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                                        • Danalundefined
                                          Danal
                                          last edited by

                                          Thanks, @garyd9, obviously I got sidetracked.

                                          Thanks again.

                                          Delta / Kossel printer fanatic

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                                          • dc42undefined
                                            dc42 administrators
                                            last edited by dc42

                                            I just checked my delta. You are right, they do rub slightly. The machine might be a little quieter if they didn't. It looks like there is enough material so that the part that touches the belt could be milled down a little.

                                            Duet WiFi hardware designer and firmware engineer
                                            Please do not ask me for Duet support via PM or email, use the forum
                                            http://www.escher3d.com, https://miscsolutions.wordpress.com

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