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    Compiled Firmware with 5bar-Scara / Dual-Arm-Scara

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    • JoergS5undefined
      JoergS5 @Enpixa
      last edited by

      @Enpixa which type of endstop recommendation: for your current printer setup the endstop would be sufficient imho which you use. An alternative would be an optical endstop.

      I want to go another direction with an optical encoder like described in https://github.com/JoergS5/OpticalEncoder

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      • Enpixaundefined
        Enpixa
        last edited by Enpixa

        Hello Jörg,

        thx for that information, for my understanding i got an active low endstop. LED next to stepper plug is lit when endstop is pressed.

        Video of pressing Endstop: http://nörds.de/video_2020-03-05_14-04-43_1.mp4

        This is the direction setting used in my Config

        M569 P0 S1 ; Drive 0 (X) goes forwards
        M569 P1 S1 ; Drive 1 (Y) goes forwards
        M569 P2 S1 ; Drive 2 (Z) goes forwards
        M569 P3 S1 ; Drive 3 (E0) goes forwards

        That Information i found for setting the endstops

        The electrical type of the endstop (S parameter). This used to be just active high (S1, e.g. a normally-closed switch or opto switch), or active low (S0, e.g. normally-open switch or Hall sensor). There are now also options for using a Z probe (S2) and for using motor stall detection (S3).

        These are the X, Y and Z parameters. 0 means no endstop present, 1 means an endstop switch at the minimum end, 2 means an endstop switch at the maximum end of the axis.

        As the Arm is moving towards me and the Endstop when using positive X-Values i set X and Y to 2 for maximum checking. (G1 S2 X20 F100 makes the arm moving in direction to the endstop)

        M574 X2 S0 P"xstop" ; X max active low endstop switch
        M574 Y2 S0 P"ystop" ; Y max active low endstop switch
        ;M574 Z1 S0 P"zstop" ; Z min active high endstop switch

        I just set an Axis-Limit
        ; Axis Limits
        M208 X-300 Y-300 Z0 S1 ; Set axis minima
        M208 X300 Y300 Z300 S0 ; Set axis maxima

        Best, Johannes

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        • bondusundefined
          bondus
          last edited by bondus

          Cool! Another 5-bar.

          By putting the proximal inner joints on top of each other you actually have a 4-bar, the 5'th has zero length. I hope the math in the code works, it is a special case.
          One effect of that is that most of the work modes no longer work, you will always be in work mode 2. Assuming your proximal arms have the same length.

          Your case with all arms the same length and inner joints in the same place is actually a much simpler case than what the current implementation can handle, but it should work fine.

          I think your homing move is not right, you should use the H1 option to G1.

          My homing file "home5barscara.g":

          G91              ; relative positioning
          
          G1 H1 Z300 F1500 ; move quickly to endstop and stop there (first pass)
          G1 H2 Z-5 F900      ; go back a few mm
          G1 H1  Z300 F90  ; move slowly to endstop once more (second pass)
          
          G1 H1 X300 Y300  F2500 ; move quickly to endstop and stop there (first pass)
          G1 H1 X300 F2500
          G1 H1 Y300 F2500
          G1 H2 X-2 Y-2 F900      ; go back a few degrees
          G1 H1 X300 F90  ; move slowly to endstop once more (second pass)
          G1 H1 Y300 F90  ; move slowly to endstop once more (second pass)
          
          G0 Z-2  ; move down a bit to not make mesh calibration move it out of machine limits
          G90              ; absolute positioning
          
          G0 X0 Y0 F6000 ; move to a reasonable position
          

          You would have to remove z-homing and make X (or is it Y?) move towards negative instead. I have my right arm homing switch in between the arm joints.

          I think your steps/mm, G92, is wrong. It should be steps/deg in this case.
          Assuming you have 200step/rev steppers. it should be 71.1111111111.
          200 steps/rev * 128microstepping / 360degrees = 71.1111....
          With the steppers directly attached to the arms you should be able to move stupendously fast but with pretty poor precision.

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          • dc42undefined
            dc42 administrators @Enpixa
            last edited by

            @Enpixa said in Compiled Firmware with 5bar-Scara / Dual-Arm-Scara:

            Is the red LED on the mainboard a good indicator if it is working properly hardware-wise ? Because when
            i press the endstop manually the LED is on. if not pressed it is off.

            That's as expected for a normally-open switch; however normally-closed switches are preferred (which reverses the sense). The LED is a reliable indicator when the endstop is a simple microswitch. It isn't always reliable if the endstop is an optical switch.

            Duet WiFi hardware designer and firmware engineer
            Please do not ask me for Duet support via PM or email, use the forum
            http://www.escher3d.com, https://miscsolutions.wordpress.com

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            • Enpixaundefined
              Enpixa
              last edited by Enpixa

              @bondus

              Hi Bondus, thx for your feedback. Yes, in future i will use some kind of gears. For the very first protoype
              i wanted the Software/Firmware getting working... later on alle the fine-tuning, rigid mechanics etc.

              ********* UPDATE **********
              I found this important info in the doku.

              Endstop type S0 (active low switch) is no longer supported in M574 commands. Instead, use type S1 and invert the input by prefixing the pin name with '!'. Ex: M574 X1 S1 P"!xstop" I think Jörg also mentioned it somewhere before.

              Now is see pressing the X-Endstop with M119 !

              Endstops - X: at max stop, Y: not stopped, Z: not stopped, Z probe: at min stop

              Yeeehaa ! Thx alot, Video of first time homing:

              http://nörds.de/first_time_homing.mp4

              Best, Johannes

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              • Enpixaundefined
                Enpixa
                last edited by

                How can i tell the Firmware that there is no Z-Endstop and homing for it is not needed:
                i tried to set M574 Z0 or removed that Line from config.

                G28 Error: G0/G1: insufficient axes homed
                The following axis is not homed: Z

                bondusundefined 1 Reply Last reply Reply Quote 0
                • bondusundefined
                  bondus @Enpixa
                  last edited by

                  @Enpixa Use G92 Z0

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                  • Enpixaundefined
                    Enpixa
                    last edited by

                    Hello Jörg, Bondus and DC,

                    thx for your input. As you suggested i built a small transmission for the steppers. Had to wait for the GT2 belts till today and printed some Gear-Pulleys.

                    Dualscara_axes.jpg

                    Left Arm on Image is X and right Arm Y.

                    Working Mode 2, Distance of Rods 70mm, Length of arms 260.5mm and the Degree Defintion of Endstops 128/38

                    This is the most relevant Line in the config.g:

                    M669 K9 L2 X0:70 Y0:0 P260.5:260.5 D260.5:260.5 B128:38

                    Is this as it is meant with the forward direction ? (Also tried for X-arm M569 P0 S0 )
                    M569 P0 S1 ; Drive 0 (X) goes forwards
                    M569 P1 S1 ; Drive 1 (Y) goes forwards
                    M569 P2 S1 ; Drive 2 (Z) goes forwards
                    M569 P3 S1 ; Drive 3 (E0) goes forwards

                    Homing seems to work fine First it moves X arm zu Endstop, then Y arm to Endstop.

                    home5barscara.g

                    G91 ; relative positioning

                    G1 H1 X-120 F2000 ; move quickly to endstop and stop there (first pass)
                    G1 H1 Y120 F2000 ; move quickly to endstop and stop there (first pass)

                    G92 X60
                    G92 Y60
                    G92 Z0
                    G90; abs pos


                    When trying to drawing a square everything seemes to be rotated by 45° and all Lines are very Curvy (and its not really a square, but that comes later, i hope):

                    Drawing Square Test ( See Cyan Color on Image )
                    G90
                    G1 H1 X0 Y0 F2000
                    G1 H1 X0 Y60 F2000
                    G1 H1 X60 Y60 F2000
                    G1 H1 X60 Y0 F2000
                    G1 H1 X0 Y0 F2000

                    Any idea what i am doing wrong with the machine-setup/ config ?

                    Thx in advance, Johannes

                    JoergS5undefined bondusundefined 3 Replies Last reply Reply Quote 0
                    • JoergS5undefined
                      JoergS5 @Enpixa
                      last edited by JoergS5

                      This post is deleted!
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                      • bondusundefined
                        bondus @Enpixa
                        last edited by bondus

                        @Enpixa That "square" looks like the firmware still thinks it is a cartesian printer.

                        Run your M669 command from config.g on the console to make sure there are not errors.

                        Edit: Looks like the firmware requires 4 parameters to the "D" option, that's not intended. That's a bug. Just add some 0's and it should be fine.

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                        • bondusundefined
                          bondus @Enpixa
                          last edited by bondus

                          @Enpixa said in Compiled Firmware with 5bar-Scara / Dual-Arm-Scara:

                          Drawing Square Test ( See Cyan Color on Image )
                          G90
                          G1 H1 X0 Y0 F2000
                          G1 H1 X0 Y60 F2000
                          G1 H1 X60 Y60 F2000
                          G1 H1 X60 Y0 F2000
                          G1 H1 X0 Y0 F2000

                          And if you use H1 in the G1 command you will move a specific motor, it will not use the kinematics. Remove the H1s:

                          G90
                          G1 X0 Y0 F2000
                          G1 X0 Y60 F2000
                          G1 X60 Y60 F2000
                          G1 X60 Y0 F2000
                          G1 X0 Y0 F2000

                          Edit: One more thing, you might want to change the Y parameters to M669 as well. As it is set up now Y 0 is on the arm joints where you pullys are. If you set it to negative about the distance to where your work area is your 0,0 coordinate will be on the work area.
                          For example: M669 .... X-35:35 Y-300:-300 ... will make X0 in the middle between the joints and Y0 300mm in front of the joints.

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                          • Enpixaundefined
                            Enpixa
                            last edited by

                            Hello Bondus,

                            thx a lot for your great inputs again ! About the construction: Right now this is really only a functional test-model
                            for making first tests with the software / firmware. Mechanical stuff will come later. At the moment i want to be able
                            to quickly replace some parts. remove 1-2 screws, put it in a different place for testing etc. Atm i dont even have a Z.
                            I definetly will consider your suggestions when it comes to the next steps with the machanics. The rigidy should be fine
                            for the first testing. ( At least i can repeat my "square" 10x and it is drawing always the same lines in the same place )
                            Yesterday for example i still had smaller Pulleys and replaced them quickliy with larger ones.

                            But now to my testing 🙂

                            • M669 K9 L2 X-35:35 Y0:0 P260.5:260.5 D260.5:260.5 B128:38
                              Wrong number of values after '''D''', expected 4 (as you wrote)

                            • M669 K9 L2 X-35:35 Y0:0 P260.5:260.5 D260.5:260.5:0:0 B128:38
                              Gives no Feedback, seems to be ok

                            First thing i always do is the homing-process. After that:

                            When running a simple G1 X1 or G1 X-1 it tells me
                            Error: G0/G1: target position not reachable from current position

                            Even after Homing (G28) it tells me
                            G28 Error: G0/G1: target position not reachable from current position

                            also tried to define the Printarea with Z Parameter
                            M669 K9 L2 X0:70 Y0:0 P260.5:260.5 D260.5:260.5:0:0 Z0:0:500:500 B128:38
                            same result.

                            Is there a parameter for deactivating Position-Checking for the testing-phase.
                            Or am i missing more Parameters which needs to be defined.

                            Also tried different G92 Positions after G28 (G92 X60Y60) as starting point etc.

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                            • bondusundefined
                              bondus
                              last edited by

                              @Enpixa My first prototypes were far worse than yours 🙂

                              I would guess it has to do with Y coordinate limits. After a homing it should be somewhere around X27 Y400. If you changes the Y argument as I suggest you should get a more reasonable Y.

                              I'm not sure if you can run without limit checks, but set them to something crazy should work fine, go large negative too. The kinematics will always check the limits of the various joints, but the defaults should be very allowing.
                              You could try to set the arm joint limits in M669. I run A10:170:0:360:0:360 C-90:270:-90:270 right now. But be careful and be ready to stop it 🙂

                              Check the M208 limits in config.g too.

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                              • Enpixaundefined
                                Enpixa
                                last edited by

                                i am going crazy. i am not sure if it is just my stupidness or the firmware or the bad construction.

                                scara_draw.jpg

                                For being sure i loosened the screws a little bit that there is no friction ( want to be sure not to loose steps to the cost of being not that precise)

                                Homing went fine... G92 X0Y-250 After that G91 for relative positioning and then i go stepwise G1 Y+10 which creates that green line (can do it till i reach Y-30 then it tells me out of drawing area).... ok , its not perfect straight... but kind of 🙂 At 3 random points on the Y-Line I do several times G1 X+10 till endstop and several times G1 X-10 till endstop. This creates my pink lines and look like parabolas.

                                When moving it looks like there is no loss of steps or friction.

                                Any idea why this is happening ? Is it bad configuration, bad hardware or maybe a failure in math fo firmware ?
                                I think as there is a trinsmission now that 71.1 steps / mm is too low now, could this cause this behavior ?

                                I also attached my config.g
                                config.g

                                Best,
                                Johannes

                                dc42undefined JoergS5undefined 2 Replies Last reply Reply Quote 0
                                • dc42undefined
                                  dc42 administrators @Enpixa
                                  last edited by dc42

                                  @Enpixa said in Compiled Firmware with 5bar-Scara / Dual-Arm-Scara:

                                  Is it bad configuration, bad hardware or maybe a failure in math fo firmware ?
                                  I think as there is a trinsmission now that 71.1 steps / mm is too low now, could this cause this behavior ?

                                  If the firmware is know to work on another machine, then most likely bad calibration and/or incorrect steps/degree IMO.

                                  Duet WiFi hardware designer and firmware engineer
                                  Please do not ask me for Duet support via PM or email, use the forum
                                  http://www.escher3d.com, https://miscsolutions.wordpress.com

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                                  • JoergS5undefined
                                    JoergS5 @Enpixa
                                    last edited by

                                    @Enpixa I checked your config, I don't see an error.

                                    Please tell me your stepper types (200 or 400 steps), pulley and big wheel teeth count, I'll setup the same configuration like you and process your tests.

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                                    • bondusundefined
                                      bondus
                                      last edited by

                                      @Enpixa , those bends moving along X sure looks like your steps/mm (actually steps/deg in this case) is wrong. The arms are in a totally different place than what the kinematics thinks.

                                      Here is a very small google calc sheet to do the calculation: https://docs.google.com/spreadsheets/d/1BcMlqXXdEnmlkF_0ODQ4IW8XYK3qm9ZIXIymVJUUBbo/edit?usp=sharing

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                                      • Enpixaundefined
                                        Enpixa
                                        last edited by Enpixa

                                        Hello All,

                                        I disassembled the prototype and checked the steppers. It needs 200 steps per Revolution
                                        ( checked it by setting microsteps to Fullstep (1) and set it to 200steps per mm )
                                        M350 X1
                                        M92 X200
                                        and did a G1 X1 and it was exactly on complete Turn for the stepper. (Did the test for both Steppers to be sure)

                                        Small Pulley got 20 teeth. large Pulley got 90 teeth.

                                        I used Bondus formula-Sheet and came to 320steps

                                        Part of Config.g

                                        ;---------------- AXIS LIMIT ---------------------------------------
                                        M208 X-1300 Y-1300 Z-1000 S1 ; Set axis minima
                                        M208 X1300 Y1300 Z1000 S0 ; Set axis maxima

                                        ;---------------- MAIN SETTINGS -------------------------------------------------------

                                        M669 K9 L2 X0:70 Y0:0 P262:262 D262:262:40:0 B143:37 A10:170:0:360:0:360 C-90:270:-90:270

                                        M350 X128 Y128 Z128 E16 I1 ;S3 ; Configure microstepping with interpolation
                                        M92 X320 Y320 Z320 E95.2 ; Set steps per mm*

                                        used this home5barscara.g
                                        G91 ; relative positioning

                                        G1 H1 X-500 F1000 ; move quickly to endstop and stop there (first pass)
                                        G1 H1 Y500 F1000 ; move quickly to endstop and stop there (first pass)

                                        G92 X0
                                        G92 Y-285
                                        G92 Z0


                                        When i run this simple Square.gcode
                                        G1 X30 Y-160 F2000
                                        G1 X30 Y-160 F2000
                                        G1 X30 Y-100 F2000
                                        G1 X-30 Y-100 F2000
                                        G1 X-30 Y-160 F2000

                                        i get this result:
                                        movemove.jpg

                                        It seems like i get some kind of 2:1 ratio for X:Y ( Did a different test with Moving G1 Y100 it was about 10cm and Moving G1 X30 was about 6cm )
                                        Also this "Square" looks like a 2:1 rectangle (some kind of 😊 :))

                                        I am not sure about the Home5barscara value for the G92 Y ( tried many different. often gives me not reachable area when starting from different Y-Positions. When homed the hotend-spot is 285 mm away from the Rods along Y-axes.

                                        Also tried instead of M669 K9 L2 X0:70 a different version with M669 K9 L2 X-32.5:32.5 (measured again it is 65mm apart) the "rectangle was centered better to the X-Homepoint but basically the same result. Also checked the angle of the arms again when homed. B143:37 ( i think this should sum up to 180 as it is symmetrically on X,please let me know if i am wrong )

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                                        • bondusundefined
                                          bondus
                                          last edited by

                                          @Enpixa said in Compiled Firmware with 5bar-Scara / Dual-Arm-Scara:

                                          G92 X0
                                          G92 Y-285

                                          I did a quick test, and as I suspected the kinematics does not handle G92 X and Y as expected. Try removing them from your homing script. Keep the G92 Z0. The firmware will calculate X and Y of the actuator on it's own. If you want to move the world coordinates X0 Y0 use M669 X and Y to move the inner proximal joints instead .

                                          This might bug in the kinematics, I'm not sure how the firmware kinematics is supposed to handle this. It could be that the non-linear kinematics, deltas and scaras, assumes that you have actually moved the motors to the position given in G92.

                                          And BTW, Y coordinates are positive towards the front of the machine (the arm side). Your G92 Y-285 told the machine it's arms were on the backside. The, in practice unreasonable, work mode 2 position for that would be: X0Y-285.png

                                          It's a fun kinematics 🙂

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                                          • Enpixaundefined
                                            Enpixa
                                            last edited by Enpixa

                                            Hello Bondus,... thx alot.....

                                            i removed the G92 X & Y from home5barscara.gcode

                                            and changed in config.g to:

                                            M669 K9 L2 X-32.5:32.5 Y285:285 P262:262 D262:262:25:0 B143:37 A10:170:0:360:0:360 C-90:270:-90:270

                                            in that case, as i would expect to be a "normal" situation, -X moves left and +X moves right (looking from steppers in direction to hotend) and +Y moves the hotend away from stepper. But doesnt solve the problem. Still looks like a 2:1 ratio.

                                            If i negate the M669 Y Value (to -285:-285) the directions of the whole machine invert.

                                            Maybe this information helps to find what is causing the problems 🙂

                                            JoergS5undefined 4 Replies Last reply Reply Quote 0
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