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Hot end: Auto tune of heater 1 failed

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Tuning and tweaking
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  • undefined
    dc42 administrators
    last edited by 21 Feb 2019, 16:40

    The gain is way too high. Are you using a 12V heater cartridge with 24V power?

    Duet WiFi hardware designer and firmware engineer
    Please do not ask me for Duet support via PM or email, use the forum
    http://www.escher3d.com, https://miscsolutions.wordpress.com

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    • undefined
      geekness
      last edited by 21 Feb 2019, 22:48

      The temperature plot looks smooth. The only problem is that it doesn't stop heating until it reaches the maximum temp which is set to 280°

      Everything in my hot end feels secure, although come to think of it I haven't tightened it in its heated state.

      My cartridge is definitely 24V.

      undefined 1 Reply Last reply 21 Feb 2019, 22:56 Reply Quote 0
      • undefined
        Phaedrux Moderator @geekness
        last edited by 21 Feb 2019, 22:56

        @geekness said in Hot end: Auto tune of heater 1 failed:

        My cartridge is definitely 24V.

        Confirmed by measuring resistance?

        Assuming it's an E3D: https://wiki.e3d-online.com/E3D-v6_Assembly#Heater_Cartridge

        Z-Bot CoreXY Build | Thingiverse Profile

        undefined 1 Reply Last reply 22 Feb 2019, 00:02 Reply Quote 0
        • undefined
          geekness @Phaedrux
          last edited by 22 Feb 2019, 00:02

          @phaedrux
          Hmm, no-not tested.
          I'll test it tonight when I get home. What kind of resistance should I be looking for each voltage cartridge?
          What is the resistance value I should be getting for 12V vs 24V?
          Im pretty sure its a 40W cartridge either way, but It should be easy enough to figure out

          undefined 1 Reply Last reply 22 Feb 2019, 01:07 Reply Quote 0
          • undefined
            Phaedrux Moderator @geekness
            last edited by 22 Feb 2019, 01:07

            @geekness From the link:

            Heater inserted into block.
            If you have one, grab a multimeter and check the resistance of your heater cartridge against the table below. Expect your value to deviate a little from these, a difference of around plus or minus 5W is fine, however if yours is significantly off or you are concerned you have the wrong cartridge please get in touch.

            P\V 12v 24v
            40w (Red Leads) 3.6Ω 14.4Ω
            25w (Blue Leads) 5.76Ω 23.04Ω
            30w (Blue Leads) 4.8Ω 19.2Ω

            Z-Bot CoreXY Build | Thingiverse Profile

            undefined 1 Reply Last reply 22 Feb 2019, 11:32 Reply Quote 1
            • undefined
              geekness @Phaedrux
              last edited by 22 Feb 2019, 11:32

              @phaedrux I came home tonight and checked my heater cartridge, and yes it is a 12V cartridge.
              I swapped it out for a 12V cartridge then ran auto tune again, and voila, I now have a functioning hot end. Thanks.

              undefined 1 Reply Last reply 22 Feb 2019, 11:54 Reply Quote 0
              • undefined
                dc42 administrators @geekness
                last edited by 22 Feb 2019, 11:54

                @geekness, I assume you mean that you swapped it for a 24V cartridge. I'm glad you got it working.

                Duet WiFi hardware designer and firmware engineer
                Please do not ask me for Duet support via PM or email, use the forum
                http://www.escher3d.com, https://miscsolutions.wordpress.com

                undefined 1 Reply Last reply 22 Feb 2019, 13:20 Reply Quote 0
                • undefined
                  geekness @dc42
                  last edited by 22 Feb 2019, 13:20

                  @dc42 haha, yes woops. Swapped it out for 24V. Thanks again

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                  • undefined
                    gruen
                    last edited by 12 Mar 2020, 06:23

                    I have the same error.

                    Warning: Auto tune of heater 2 failed due to bad curve fit (A=1665.2, C=423.3, D=5.9)

                    I use the 65W High Temperature Heater Cartridges from E3D with PT1000.

                    What can I do?

                    undefined 1 Reply Last reply 12 Mar 2020, 07:29 Reply Quote 0
                    • undefined
                      deckingman @gruen
                      last edited by 12 Mar 2020, 07:29

                      @gruen The A parameter is the gain and I believe that it is also a fair indication of the temperature that the heater could reach if running at full power. Aluminium melts at about 660 Deg C so your heater is dangerously over powered. Is it a 12V one running on 24V?

                      Ian
                      https://somei3deas.wordpress.com/
                      https://www.youtube.com/@deckingman

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                      • undefined
                        gruen
                        last edited by 12 Mar 2020, 07:47

                        I use the 24V from here:
                        https://e3d-online.com/high-temperature-heater-cartridges
                        with https://e3d-online.com/v6-plated-copper-heater-block a titan heat break and
                        https://e3d-online.com/plated-copper-nozzles-v6.

                        undefined 1 Reply Last reply 12 Mar 2020, 08:34 Reply Quote 0
                        • undefined
                          deckingman @gruen
                          last edited by 12 Mar 2020, 08:34

                          @gruen That combination of a copper heat block which is much better at conducting heat than aluminium, plus a high temperature 65 Watt heater probably explains why you could potentially reach around 1,665 deg C and melt mild steel, let alone copper or aluminium. You need about a quarter of that heating power. 20 Watt would probably work but AFAIK the smallest E3D do is 30 watt. Try one of those.

                          Ian
                          https://somei3deas.wordpress.com/
                          https://www.youtube.com/@deckingman

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                          • undefined
                            gruen
                            last edited by 12 Mar 2020, 09:10

                            I need 400°C for print with PEI. I don't think this work with 20 Watt. 😕

                            undefined 1 Reply Last reply 12 Mar 2020, 09:45 Reply Quote 0
                            • undefined
                              dc42 administrators
                              last edited by dc42 3 Dec 2020, 09:21 12 Mar 2020, 09:20

                              The reason for the error is that the predicted maximum temperature is above 1500C. The solution is to use a less powerful heater, because the one you are using is way too powerful. 40W would be sufficient, probably even 30W.

                              As a temporary workaround, you could use M143 to set the maximum permitted temperature to 1200C, which will cause the firmware to allow up to 1700C predicted maximum temperature. Then you can use M307 to set those A, C and D values. Then use another M143 command to set a more reasonable temperature limit.

                              But I repeat, you should use a less powerful cartridge so that in the event of heater control failing, the risk of fire is reduced.

                              Duet WiFi hardware designer and firmware engineer
                              Please do not ask me for Duet support via PM or email, use the forum
                              http://www.escher3d.com, https://miscsolutions.wordpress.com

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                              • undefined
                                deckingman @gruen
                                last edited by deckingman 3 Dec 2020, 09:47 12 Mar 2020, 09:45

                                @gruen said in Hot end: Auto tune of heater 1 failed:

                                I need 400°C for print with PEI. I don't think this work with 20 Watt. 😕

                                65 watts is giving you the potential to reach 1665 deg C. So on that basis and assuming a linear relationship between heater power and hot end temperature, then 20Watts would you the potential to reach (1665/65*20 ) = 512 deg C. But as I said, you'll probably find that a 20 watt cartridge is hard to find so try a 30 Watt which would give you a maximum temperature in the order of 768 deg C using the above assumptions.

                                Ian
                                https://somei3deas.wordpress.com/
                                https://www.youtube.com/@deckingman

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                                • undefined
                                  gruen
                                  last edited by 12 Mar 2020, 15:54

                                  With M143 workaround works the auto tune.

                                  After successfull auto tune does M500 only write:

                                  ; config-override.g file generated in response to M500
                                  
                                  ; Heater model parameters
                                  M307 H0 A C D S V B0
                                  M307 H1 A C D S V B0
                                  M307 H2 A C D S V B0
                                  M307 H3 A C D S V B0
                                  ; Workplace coordinates
                                  
                                  
                                  undefined 1 Reply Last reply 12 Mar 2020, 15:57 Reply Quote 0
                                  • undefined
                                    dc42 administrators @gruen
                                    last edited by dc42 3 Dec 2020, 16:27 12 Mar 2020, 15:57

                                    M500 doesn't yet work when using Duet 3 with attached RPi. Put the M307 command with the values from tuning directly in config.g instead.

                                    Duet WiFi hardware designer and firmware engineer
                                    Please do not ask me for Duet support via PM or email, use the forum
                                    http://www.escher3d.com, https://miscsolutions.wordpress.com

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                                    • undefined
                                      gruen
                                      last edited by 14 Mar 2020, 14:33

                                      I use the workaround and set with M143 the maximum permitted temperature to 1200°C. After another M143 H2 400 stays the Temperature Chart at 1200°C.
                                      Can I reset the upper limit?

                                      undefined 1 Reply Last reply 14 Mar 2020, 18:18 Reply Quote 0
                                      • undefined
                                        dc42 administrators @gruen
                                        last edited by 14 Mar 2020, 18:18

                                        @gruen said in Hot end: Auto tune of heater 1 failed:

                                        I use the workaround and set with M143 the maximum permitted temperature to 1200°C. After another M143 H2 400 stays the Temperature Chart at 1200°C.
                                        Can I reset the upper limit?

                                        If you refresh DWC, does the upper limit do back down? I have a feeling that DWC rescales its temperature chart when the limit increases, but not when it decreases.

                                        Duet WiFi hardware designer and firmware engineer
                                        Please do not ask me for Duet support via PM or email, use the forum
                                        http://www.escher3d.com, https://miscsolutions.wordpress.com

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                                        • undefined
                                          gruen
                                          last edited by 14 Mar 2020, 18:22

                                          Oh, my error. M143 H2 S400 works. Thanks.

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