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    Flickering lighting LED's when heat bed heats

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    • JTBrownundefined
      JTBrown
      last edited by JTBrown

      I've just taken it to 600 and it still buzzes. The flickering stopped though so that's a start. 😉 Think I'll just keep the LED's turned off

      A Former User? 1 Reply Last reply Reply Quote 0
      • A Former User?
        A Former User @JTBrown
        last edited by

        @JTBrown said in Flickering lighting LED's when heat bed heats:

        I've just taken it to 600

        i'll defer to higher powers for anything to do with black magic and inductors, but unless the psu is failing ultimaker would have had to run at a higher frequency or have had a larger capacitor on the board.

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        • JTBrownundefined
          JTBrown @dc42
          last edited by

          @dc42 could you suggest an external mosfet that’d work well with my board or they all pretty much the same? Thanks

          dc42undefined 1 Reply Last reply Reply Quote 0
          • dc42undefined
            dc42 administrators @JTBrown
            last edited by

            An external mosfet won't help if the flickering issue is caused by the PSU. It will only help if the issue is the resistance of the wires between the Duet and the PSU.

            I suggest you measure the voltage at the PSU terminals, and at the Duet VIN terminals. Do this both with the bed off and with it on continuously (i.e. heating up). If you tell us those 4 values then we can advise on the best way forward.

            Duet WiFi hardware designer and firmware engineer
            Please do not ask me for Duet support via PM or email, use the forum
            http://www.escher3d.com, https://miscsolutions.wordpress.com

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            • JTBrownundefined
              JTBrown
              last edited by JTBrown

              Unable to measure at the Power adapter terminals because it uses a R7B connector but at the VIN terminals it was 24.2 volts with the heater off and 23.83 volts with the heater on continuously. One thing I did notice was that the lighting LEDs flickered and the power adapter buzzed together when the temp reached 50°C. Also, because I had the printer on it's side, I could see that there was a red LED flickering next to the VIN to Bed fuse.

              T3P3Tonyundefined 1 Reply Last reply Reply Quote 0
              • JTBrownundefined
                JTBrown
                last edited by

                Has anyone got an idea as to what is going on please?

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                • T3P3Tonyundefined
                  T3P3Tony administrators @JTBrown
                  last edited by

                  @JTBrown said in Flickering lighting LED's when heat bed heats:

                  red LED flickering next to the VIN to Bed fuse

                  That is the LED showing the bed heater is turning on and off (which is normal with it set to PWM)

                  The voltage drop you indicated (from 24.2 to 23.8) should not be enough to make the LEDs flicker.

                  Can you try setting the Bed heater to "Bang Bang" for now and see they flicker as the heater turns on and off ( set B1 in the M307 command for that heater)

                  www.duet3d.com

                  JTBrownundefined 1 Reply Last reply Reply Quote 0
                  • dc42undefined
                    dc42 administrators
                    last edited by

                    @JTBrown said in Flickering lighting LED's when heat bed heats:

                    I've just taken it to 600 and it still buzzes. The flickering stopped though so that's a start. 😉 Think I'll just keep the LED's turned off

                    The buzzing is the PSU responding to the change in load at the PWM frequency. It's probably harmless.

                    Duet WiFi hardware designer and firmware engineer
                    Please do not ask me for Duet support via PM or email, use the forum
                    http://www.escher3d.com, https://miscsolutions.wordpress.com

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                    • JTBrownundefined
                      JTBrown @T3P3Tony
                      last edited by

                      @T3P3Tony Thanks that done the trick. Could you explain why? many thanks Jim

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                      • mendenmhundefined
                        mendenmh
                        last edited by

                        I suspect the improvement in behavior with increasing PWM frequency has to do with stored energy in the filter capacitors. You may be very close to the limits of your power supply, ad it cannot provide 100% to the bed. At low PWM, you are fully depleting the filter capacitors, and requiring the power supply to ante up a full-power pulse during the 'on' phase. At higher frequency, the filter capacitors are supplying enough energy, and the power supply only sees the average load. It is likely to work much better with a bigger power supply.

                        JTBrownundefined 1 Reply Last reply Reply Quote 1
                        • JTBrownundefined
                          JTBrown @mendenmh
                          last edited by

                          @mendenmh Hi, thanks for your input, it was the "setting the bed heater to Bang Bang" suggestion that worked. cheers

                          mendenmhundefined 1 Reply Last reply Reply Quote 0
                          • mendenmhundefined
                            mendenmh @JTBrown
                            last edited by

                            @JTBrown That is moving to the other extreme, in which the power supply's feedback loop probably has time to catch up and keep the voltage constant. If the supply has enough oomph, it may be ok. The observed behavior, though, was a sign you might be near the edge. The other possibility is that the supply is badly designed, so the low-frequency behavior of the regulation doesn't cross over nicely with the filtering of the capacitance. Incidentally, I had this problem, exhibited differently, and very annoyingly. For many months, all the LED lights in my house flickered annoyingly. It took a long time to associate it with the 3d printer. Somehow, the PWM frequency for the bed, which I had at one point set to 30 Hz, had gotten trampled back to the default 10 Hz. It takes only a tiny bit of line voltage variation at 10 Hz to crate enough flicker for the eye to see. It's pretty much at the top of the frequency response. So the whole house line voltage was being microscopically modulated, resulting in a drool-inducing flicker.

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