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Duet 3 6HC Rev. 1.01 Faulty

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Duet Hardware and wiring
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  • undefined
    NeueKlasse @Phaedrux
    last edited by NeueKlasse 15 Dec 2020, 18:59

    @Phaedrux
    The DuetPi Update with or without connection to the board via ribbon cable?

    undefined 1 Reply Last reply 15 Dec 2020, 21:31 Reply Quote 0
    • undefined
      Phaedrux Moderator @NeueKlasse
      last edited by 15 Dec 2020, 21:31

      @NeueKlasse I think you can update without the board being connected.

      Z-Bot CoreXY Build | Thingiverse Profile

      undefined 1 Reply Last reply 15 Dec 2020, 22:41 Reply Quote 0
      • undefined
        NeueKlasse @Phaedrux
        last edited by NeueKlasse 15 Dec 2020, 22:41

        @Phaedrux

        I've done everything that was mentioned.

        • Board Updated to 3.2 Beta 4.1 (Tested in Standalone Mode, no Problems)
        • DuetPi freshly installed (+added ssh.txt, +added wpa_supplicant)
          and Updated via unstable branch to 3.2 Beta 4.1 => OK!
        • DuetPi Connected to Duet3 Board => Again, no Problems while Hotends heating (M303) or Movenments, Homing etc.
        • BUT when i start M303 for the Hotbed => it's exactly like the Picture from 1.Dec.2020 above. Many Many Connection Losses.....

        When i Turn on the Hotbed i get Errors like DCS Stopped, Connection Lost and Connection established again...
        as soon as i set the Bed Temp to 0 (off) the Problems STOP! Immediately!

        i don't understand!...

        1 Reply Last reply Reply Quote 0
        • undefined
          Phaedrux Moderator
          last edited by 16 Dec 2020, 06:13

          Can you give some more details on your bed, the mosfet, and the wiring?

          Z-Bot CoreXY Build | Thingiverse Profile

          undefined 1 Reply Last reply 16 Dec 2020, 08:02 Reply Quote 0
          • undefined
            NeueKlasse @Phaedrux
            last edited by 16 Dec 2020, 08:02

            @Phaedrux

            Bed is the Original 24V Bed from Anycubic.
            Mosfets are the Original Ones either..

            Today i made the conversion from Mosfets to the V_OUT Connections on the
            Duet itself... maybe the Mosfets are faulty....
            but after Powering the Printer and looking on DWC now i get
            lots of Communication Lost Errors (see above...) WITHOUT Powering the bed?! i Checked everything again... no Issue there.

            1 Reply Last reply Reply Quote 0
            • undefined
              dc42 administrators
              last edited by 16 Dec 2020, 08:03

              It sounds to me that there is a ground loop in the power wiring. Please provide photos showing how you are providing power to the Pi, the Duet, and the bed heater circuit. Also please confirm that you do not have any independently-powered devices (for example a PC) connected to the Duet or the Pi via USB.

              Duet WiFi hardware designer and firmware engineer
              Please do not ask me for Duet support via PM or email, use the forum
              http://www.escher3d.com, https://miscsolutions.wordpress.com

              undefined 1 Reply Last reply 16 Dec 2020, 08:46 Reply Quote 0
              • undefined
                NeueKlasse @dc42
                last edited by NeueKlasse 16 Dec 2020, 08:46

                @dc42 Thanks, below some Pictures of the Wiring!

                Power Supply 3 Rows 24V

                1. Row Bed Heater Mosfets
                2. Row Pi Powersupply 15W
                3. Row to Duet Board

                IMG_1639-min.JPG !

                on Bottom Right you see the Power Supply for the Pi, i also tried another Pi Power Supply
                direct driven from the Wall Outlet without any Changes....

                Now i've the Mosfets back in the Cabinet... the 15A Fuse of the Duet seems to weak for the bed and blows after 10-20 degree heatup.... 😕
                after having the Mosfets back in the Printer the Connection Loss Issues are still
                high frequently.....

                IMG_1640-min.JPG!

                IMG_1641-min.JPG!

                Nothing else is powered / Connected from the Pi or from the Duet! only everything
                on the Photos...

                1 Reply Last reply Reply Quote 0
                • undefined
                  NeueKlasse
                  last edited by NeueKlasse 16 Dec 2020, 09:58

                  I Have disconnected everything from the Board except the Ribbon Cable to the Pi
                  and the PanelDue.
                  The Communication Errors are still coming every Second!
                  Connection Lost, Connection Established... and so on and so on...

                  Tried with another Pi and another Ribbon Cable! Same Thing

                  I am wondering why they doesn't came that frequently yesterday night....????
                  they almost just came when i heated up the bed.... but now it's horrible

                  is it possible to get another Board to confirm that's not the Board? maybe Repair?

                  1 Reply Last reply Reply Quote 0
                  • undefined
                    dc42 administrators
                    last edited by 16 Dec 2020, 10:43

                    Thanks for the pictures. Your power wiring looks OK to me. I really don't think it's the Duet that is the problem.

                    1. Are you sure that the PSU is capable of driving that bed heater? If it was blowing the fuse on the Duet quite quickly, it must have been taking 20A or more. Perhaps the PSU is cutting out and the Duet is resetting.

                    2. Could there be a short in the bed heater, or between the bed heater element and the aluminium bed plate of you have one? What type of bed heater is it?

                    3. When the connection is lost, does the bed heater turn off?

                    Duet WiFi hardware designer and firmware engineer
                    Please do not ask me for Duet support via PM or email, use the forum
                    http://www.escher3d.com, https://miscsolutions.wordpress.com

                    1 Reply Last reply Reply Quote 0
                    • undefined
                      NeueKlasse
                      last edited by NeueKlasse 16 Dec 2020, 11:05

                      When the communication gets lost the Heater is still Heating, although M303 is working with all that Communication Loss Errors (no Header)

                      The PSU is the Original One so i think there must be plenty of Room for the Power...
                      (1000W 24V)
                      i was also surprised that the fuse was blown... i dont measured the Bed Amps but
                      i found that the Bed must have around 300-400W (i hope that's correct)
                      so around 12-16A

                      The Thing is it doesn't matter if all is connected to the board or when i disconnect everything from the Board.... i have Communication loss Errors every second!

                      So the Bed Heater doesn't have to Play with it to get hundreds of Errors...
                      (yesterday i thought so... but today i'm not sure what to think...)

                      undefined 1 Reply Last reply 16 Dec 2020, 11:09 Reply Quote 0
                      • undefined
                        Veti @NeueKlasse
                        last edited by 16 Dec 2020, 11:09

                        @NeueKlasse said in Duet 3 6HC Rev. 1.01 Faulty:

                        i found that the Bed must have around 300-400W (i hope that's correct)
                        so around 12-16A

                        the max current on the bed is 15A. So you ware most likely exceeding that.

                        measure the resistance of the bed and subtract the resistance of the multimeter with no connection

                        undefined 1 Reply Last reply 16 Dec 2020, 11:10 Reply Quote 0
                        • undefined
                          NeueKlasse @Veti
                          last edited by NeueKlasse 16 Dec 2020, 11:10

                          @Veti

                          Yep the Fuse is only 15A (Mosfet on the Duet is rated for 18A i think) but even with
                          that (i had just tested the Option without extra Mosfets...) i had Communication Errors..

                          Measured the Bed... 1.5 to 1.6 Ohm, so at 1.6 V/A ... the Bed drawn Current must be around 15A

                          1 Reply Last reply Reply Quote 0
                          • undefined
                            NeueKlasse
                            last edited by NeueKlasse 16 Dec 2020, 11:47

                            This post is deleted!
                            1 Reply Last reply Reply Quote 0
                            • undefined
                              NeueKlasse
                              last edited by 16 Dec 2020, 14:15

                              What does the Point SPI Overruns/Underruns say? (M122)

                              1 Reply Last reply Reply Quote 0
                              • undefined
                                NeueKlasse
                                last edited by 17 Dec 2020, 08:10

                                Although, is it possible to exchange the board? I need the Printer to work..

                                1 Reply Last reply Reply Quote 0
                                • undefined
                                  NeueKlasse
                                  last edited by NeueKlasse 17 Dec 2020, 21:11

                                  I remembered that i had connected the Duet and Pi4 in that way that the Duet supplies the Pi 5V before i put everything in the printer...
                                  Then i wanted a extra Powersupply to not overload the Duet...

                                  Today i disconnected the Pi Powersupply and added the needed Jumper... et voila... problems seem gone.

                                  I don’t understand why? I tried the original Pi power supply and even with this i had communication losses ....

                                  I hope the board is tough enough...

                                  undefined 1 Reply Last reply 20 Dec 2020, 11:25 Reply Quote 0
                                  • undefined
                                    jay_s_uk
                                    last edited by 17 Dec 2020, 21:27

                                    the board was originally designed with the pi 3 in mind and not the pi 4. The pi 4 requires more power compared to the pi 3 so its really advised to use a separate psu to power the pi

                                    Owns various duet boards and is the main wiki maintainer for the Teamgloomy LPC/STM32 port of RRF. Assume I'm running whatever the latest beta/stable build is

                                    undefined 1 Reply Last reply 18 Dec 2020, 07:24 Reply Quote 0
                                    • undefined
                                      NeueKlasse @jay_s_uk
                                      last edited by NeueKlasse 18 Dec 2020, 07:24

                                      @jay_s_uk

                                      The problem is it doesn’t work with my board ..
                                      and i don’t understand why ..

                                      Maybe it’s possible to cut the int5V and use the external 15W Powersupply together mit the 5Vext connector??

                                      1 Reply Last reply Reply Quote 0
                                      • undefined
                                        NeueKlasse
                                        last edited by NeueKlasse 20 Dec 2020, 09:04

                                        So.. how much Current is the Int 5V capable of?
                                        and how much current does the Board in Ext 5V Mode work with? The documentation lacks of information there

                                        The Communication Errors are completely gone with the Int 5V Jumper! 10Hour Print without Problems... the Toolchange is slow (directly switch from t1 to t0 without waiting for temps (pre and past toolchange script empty) gcode file without additional commands... the change can take from 3s to 20s

                                        undefined 1 Reply Last reply 20 Dec 2020, 09:09 Reply Quote 0
                                        • undefined
                                          dc42 administrators @NeueKlasse
                                          last edited by dc42 20 Dec 2020, 09:09

                                          @NeueKlasse said in Duet 3 6HC Rev. 1.01 Faulty:

                                          So.. how much Current is the Int 5V capable of?
                                          and how much current does the Board in Ext 5V Mode work with? The documentation lacks of information there

                                          https://duet3d.dozuki.com/Wiki/Duet_3_Mainboard_6HC_Hardware_Overview#Section_Operating_limits

                                          @NeueKlasse said in Duet 3 6HC Rev. 1.01 Faulty:

                                          the Toolchange is slow (directly switch from t1 to t0 without waiting for temps (pre and past toolchange script empty) gcode file without additional commands... the change can take from 3s to 20s

                                          Have you anything in the tfree files?

                                          Duet WiFi hardware designer and firmware engineer
                                          Please do not ask me for Duet support via PM or email, use the forum
                                          http://www.escher3d.com, https://miscsolutions.wordpress.com

                                          undefined 1 Reply Last reply 20 Dec 2020, 09:12 Reply Quote 0
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