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    Urgent help - Mini IR sensor with DUET 0.6

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    • knaboundefined
      knabo
      last edited by

      There are two receivers on the board. in analog mode the first one will give an output of 465, this will cause the z motion to slow down. What it is looking for is the second output at about 535. This is the one that should trigger the endstop.

      You should be able to trigger these with your hand and see the output with an M119

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      • dc42undefined
        dc42 administrators
        last edited by

        Your IR sensor will output about 465 which it is approaching trigger height, and about 535 at/below trigger height. At the same time as producing a reading of 535, the red LED on the sensor will turn on. If you don't get 535 even with the nozzle touching the bed, this usually means you have mounted the sensor too high on the hot end. The bottom of the sensor should be no more than 2mm higher than the tip of the nozzle, and preferably about 1.5mm.

        Duet WiFi hardware designer and firmware engineer
        Please do not ask me for Duet support via PM or email, use the forum
        http://www.escher3d.com, https://miscsolutions.wordpress.com

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        • selva_tviundefined
          selva_tvi
          last edited by

          Ok. The distance between hot end and sensor is around 1-1.5mm only.

          In this case, after homing X and Y, I tried to trigger the Z sensor manually. The value of 465 comes, then it triggers at 535. But it is not showing as 'Home Z' is done. In DWC, the 'Home Z' is still in Yellow color. Also, the Z axis is still moving without stopping.

          Any coding issue? I am getting Red light glowing properly when I do manual triggering. Even when the machine is switched on the red light is blinking for 4 times.

          Please check the coding which is attached in the link given :
          http://forums.reprap.org/read.php?416,775381

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          • dc42undefined
            dc42 administrators
            last edited by

            Please post your homez.g file here. The reprap.org site is too slow to be usable at present and is giving bad gateway errors again.

            Duet WiFi hardware designer and firmware engineer
            Please do not ask me for Duet support via PM or email, use the forum
            http://www.escher3d.com, https://miscsolutions.wordpress.com

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            • selva_tviundefined
              selva_tvi
              last edited by

              As suggested by DjDemonD, I changed the value to 450. Luckily it started triggering. But, here and there it is giving errors. I changed the values to 460, 470, 480. At 480 it is not triggering. So, now keeping at 470 only. But still some issues.

              Here is my homez.g:
              ; homez.g
              ; called to home the Z axis
              ;
              ; generated by RepRapFirmware Configuration Tool on Tue Jun 27 2017 17:39:17 GMT+0530 (India Standard Time)

              ; Lift Z relatively to current position
              G91
              G1 Z5 F6000

              ; Back to absolute positioning
              G90

              ; Go to first bed probe point and home the Z axis
              G1 X285 Y15 F6000

              G30

              G1 Z0 F200
              ; Uncomment the following lines to lift Z after probing
              ;G91
              ;G1 Z5 F100
              ;G90

              And here is my config.g file:
              ; Configuration file for Duet 0.6 (firmware version 1.17)
              ; executed by the firmware on start-up
              ;
              ; generated by RepRapFirmware Configuration Tool on Tue Jun 27 2017 17:39:17 GMT+0530 (India Standard Time)

              ; General preferences
              M111 S0 ; Debugging off
              G21 ; Work in millimetres
              G90 ; Send absolute coordinates…
              M83 ; ...but relative extruder moves
              M555 P2 ; Set firmware compatibility to look like Marlin

              M667 S1 ; Select CoreXY mode
              M208 X0 Y0 Z0 S1 ; Set axis minima
              M208 X300 Y300 Z300 S0 ; Set axis maxima

              ; Endstops
              M574 Z0 S0 ; Define active low and unused microswitches
              M574 X2 Y1 S1 ; Define active high microswitches
              M558 P1 X0 Y0 Z1 ; H5 F120 T6000 Set Z probe type to unmodulated, the axes for which it is used and the probe + travel speeds
              G31 P500 X25 Y0 Z1.2 ; Set Z probe trigger value, offset and trigger height
              M557 X15:285 Y15:285 S20 ; Define mesh grid

              ; Drives
              M569 P0 S1 ; Drive 0 goes forwards
              M569 P1 S1 ; Drive 1 goes forwards
              M569 P2 S0 ; Drive 2 goes forwards
              M569 P3 S1 ; Drive 3 goes forwards
              M92 X80 Y80 Z400 E420 ; Set steps per mm
              M566 X900 Y900 Z12 E120 ; Set maximum instantaneous speed changes (mm/min)
              M203 X15000 Y15000 Z180 E3600 ; Set maximum speeds (mm/min) M203 X6000 Y6000 Z180 E1200
              M201 X800 Y800 Z15 E1000 ; Set accelerations (mm/s^2) M201 X500 Y20 Z250 E250
              M906 X1000 Y1000 Z1600 E800 I30 ; Set motor currents (mA) and motor idle factor in per cent
              M84 S30 ; Set idle timeout

              ; Heaters
              M143 S300 ; Set maximum heater temperature to 300C
              ;M305 P0 T100000 B3950 C0 R4700 ; Set thermistor + ADC parameters for heater 0
              M305 P1 T100000 B4725 C0 R4700 ; Set thermistor + ADC parameters for heater 1

              ; Tools
              M563 P0 D0 H1 ; Define tool 0
              G10 P0 X0 Y0 Z0 ; Set tool 0 axis offsets
              G10 P0 R0 S0 ; Set initial tool 0 active and standby temperatures to 0C

              ; Network
              M550 PGaruda3d + ; Set machine name
              M540 PBE:EF:DE:AD:FE:ED ; Set MAC address
              M552 P192.168.0.54 S1 ; Enable network and set IP address
              M553 P255.255.255.0 ; Set netmask
              M554 P192.168.0.1 ; Set gateway
              M586 P0 S1 ; Enable HTTP
              M586 P1 S0 ; Disable FTP
              M586 P2 S0 ; Disable Telnet

              ; Fans
              M106 P0 S0.3 I0 F500 H-1 ; Set fan 0 value, PWM signal inversion and frequency. Thermostatic control is turned off

              ; Custom settings are not configured

              ; Miscellaneous
              T0 ; Select first tool

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              • dc42undefined
                dc42 administrators
                last edited by

                I can't see anything in your homez.g or config.g that would cause this.

                Please try raising the nozzle some way off the bed. Check that when you hold a piece of paper under the nozzle, the red LED comes on and the Z probe reading jumps to about 535. Then execute G30 to start a single Z probe. When you hold the paper under the nozzle so that the LED comes on, the probing move should stop.

                If that works, then Z homing should work if you can get the probe to trigger before it touches the bed. What bed surface are you using? If it is transparent to IR (e.g. glass, PEI, or PrintBite), how thick it is, what is the surface below it?

                Duet WiFi hardware designer and firmware engineer
                Please do not ask me for Duet support via PM or email, use the forum
                http://www.escher3d.com, https://miscsolutions.wordpress.com

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                • selva_tviundefined
                  selva_tvi
                  last edited by

                  Thanks for your kind support. As I told, I tried with the 470 value. It is working now. Beyond that it is not triggering (as suggested value of 500 is not working).

                  Also, I faced another issue :
                  M558 P1 X0 Y0 Z1 H5 F120 T6000 Set Z probe type to unmodulated, the axes for which it is used and the probe + travel speeds.
                  M557 X15:285 Y15:285 S20 ; Define mesh grid

                  If I give the above command as it is in config.g, Auto bed compensation is not happening.
                  So, that I am giving like this:

                  M558 P1 X0 Y0 Z1 ;H5 F120 T6000 Set Z probe type to unmodulated, the axes for which it is used and the probe + travel speeds. - Here I am disabling after H5
                  ;M557 X15:285 Y15:285 S20 - This line also disabled.

                  After this Auto bed compensation is working.

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                  • dc42undefined
                    dc42 administrators
                    last edited by

                    You won't get a very accurate trigger height with a threshold of 470. You didn't answer my question about the bed surface and backing.

                    I don't understand why modifying/disabling those commands would affect G32 bed compensation. I suspect you made another change too.

                    Duet WiFi hardware designer and firmware engineer
                    Please do not ask me for Duet support via PM or email, use the forum
                    http://www.escher3d.com, https://miscsolutions.wordpress.com

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                    • selva_tviundefined
                      selva_tvi
                      last edited by

                      Sorry, sir. I am using white masking tape in the top of the glass.

                      Now when I checked it again, it is working only with the value of 460.
                      At the value of 460, when I move the paper against the sensor, Z probe value is changing to 465 and becomes red (in DWC). Even at Z homing, if I move the paper, the value changes to 465, becomes red and Z stops.

                      Whatever other value I use like 470, 480, 500, even 505, for all these values, Z probe value is showing as 465,466 - only green indication is coming on Z probe value (in DWC). The red indication is not at all coming.

                      As of now using white masking tape on top of plain window glass.

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                      • dc42undefined
                        dc42 administrators
                        last edited by

                        Please verify that with the tip of the nozzle touching the white masking tape, the distance between the bottom edge of the sensor and the bed is no more than 2mm. If that's the case, and you are only getting a reading of about 465 and the red LED doesn't illuminate, ask your supplier for a replacement IR sensor. If you bought it direct from me, please provide the invoice number and delivery postcode if you can.

                        Duet WiFi hardware designer and firmware engineer
                        Please do not ask me for Duet support via PM or email, use the forum
                        http://www.escher3d.com, https://miscsolutions.wordpress.com

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                        • selva_tviundefined
                          selva_tvi
                          last edited by

                          I verified the distance. It is below 2mm only. Red LED in the IR sensor is glowing. But, the red indication in Z probe value in DWC is not coming. It shows only Green indication (for values more than 460). For value of 460, the red indication is coming.

                          I bought it from DUET3d 6 months ago. But, started using last month only

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