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    Urgent help - Mini IR sensor with DUET 0.6

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    • dc42undefined
      dc42 administrators
      last edited by

      Your IR sensor will output about 465 which it is approaching trigger height, and about 535 at/below trigger height. At the same time as producing a reading of 535, the red LED on the sensor will turn on. If you don't get 535 even with the nozzle touching the bed, this usually means you have mounted the sensor too high on the hot end. The bottom of the sensor should be no more than 2mm higher than the tip of the nozzle, and preferably about 1.5mm.

      Duet WiFi hardware designer and firmware engineer
      Please do not ask me for Duet support via PM or email, use the forum
      http://www.escher3d.com, https://miscsolutions.wordpress.com

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      • selva_tviundefined
        selva_tvi
        last edited by

        Ok. The distance between hot end and sensor is around 1-1.5mm only.

        In this case, after homing X and Y, I tried to trigger the Z sensor manually. The value of 465 comes, then it triggers at 535. But it is not showing as 'Home Z' is done. In DWC, the 'Home Z' is still in Yellow color. Also, the Z axis is still moving without stopping.

        Any coding issue? I am getting Red light glowing properly when I do manual triggering. Even when the machine is switched on the red light is blinking for 4 times.

        Please check the coding which is attached in the link given :
        http://forums.reprap.org/read.php?416,775381

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        • dc42undefined
          dc42 administrators
          last edited by

          Please post your homez.g file here. The reprap.org site is too slow to be usable at present and is giving bad gateway errors again.

          Duet WiFi hardware designer and firmware engineer
          Please do not ask me for Duet support via PM or email, use the forum
          http://www.escher3d.com, https://miscsolutions.wordpress.com

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          • selva_tviundefined
            selva_tvi
            last edited by

            As suggested by DjDemonD, I changed the value to 450. Luckily it started triggering. But, here and there it is giving errors. I changed the values to 460, 470, 480. At 480 it is not triggering. So, now keeping at 470 only. But still some issues.

            Here is my homez.g:
            ; homez.g
            ; called to home the Z axis
            ;
            ; generated by RepRapFirmware Configuration Tool on Tue Jun 27 2017 17:39:17 GMT+0530 (India Standard Time)

            ; Lift Z relatively to current position
            G91
            G1 Z5 F6000

            ; Back to absolute positioning
            G90

            ; Go to first bed probe point and home the Z axis
            G1 X285 Y15 F6000

            G30

            G1 Z0 F200
            ; Uncomment the following lines to lift Z after probing
            ;G91
            ;G1 Z5 F100
            ;G90

            And here is my config.g file:
            ; Configuration file for Duet 0.6 (firmware version 1.17)
            ; executed by the firmware on start-up
            ;
            ; generated by RepRapFirmware Configuration Tool on Tue Jun 27 2017 17:39:17 GMT+0530 (India Standard Time)

            ; General preferences
            M111 S0 ; Debugging off
            G21 ; Work in millimetres
            G90 ; Send absolute coordinates…
            M83 ; ...but relative extruder moves
            M555 P2 ; Set firmware compatibility to look like Marlin

            M667 S1 ; Select CoreXY mode
            M208 X0 Y0 Z0 S1 ; Set axis minima
            M208 X300 Y300 Z300 S0 ; Set axis maxima

            ; Endstops
            M574 Z0 S0 ; Define active low and unused microswitches
            M574 X2 Y1 S1 ; Define active high microswitches
            M558 P1 X0 Y0 Z1 ; H5 F120 T6000 Set Z probe type to unmodulated, the axes for which it is used and the probe + travel speeds
            G31 P500 X25 Y0 Z1.2 ; Set Z probe trigger value, offset and trigger height
            M557 X15:285 Y15:285 S20 ; Define mesh grid

            ; Drives
            M569 P0 S1 ; Drive 0 goes forwards
            M569 P1 S1 ; Drive 1 goes forwards
            M569 P2 S0 ; Drive 2 goes forwards
            M569 P3 S1 ; Drive 3 goes forwards
            M92 X80 Y80 Z400 E420 ; Set steps per mm
            M566 X900 Y900 Z12 E120 ; Set maximum instantaneous speed changes (mm/min)
            M203 X15000 Y15000 Z180 E3600 ; Set maximum speeds (mm/min) M203 X6000 Y6000 Z180 E1200
            M201 X800 Y800 Z15 E1000 ; Set accelerations (mm/s^2) M201 X500 Y20 Z250 E250
            M906 X1000 Y1000 Z1600 E800 I30 ; Set motor currents (mA) and motor idle factor in per cent
            M84 S30 ; Set idle timeout

            ; Heaters
            M143 S300 ; Set maximum heater temperature to 300C
            ;M305 P0 T100000 B3950 C0 R4700 ; Set thermistor + ADC parameters for heater 0
            M305 P1 T100000 B4725 C0 R4700 ; Set thermistor + ADC parameters for heater 1

            ; Tools
            M563 P0 D0 H1 ; Define tool 0
            G10 P0 X0 Y0 Z0 ; Set tool 0 axis offsets
            G10 P0 R0 S0 ; Set initial tool 0 active and standby temperatures to 0C

            ; Network
            M550 PGaruda3d + ; Set machine name
            M540 PBE:EF:DE:AD:FE:ED ; Set MAC address
            M552 P192.168.0.54 S1 ; Enable network and set IP address
            M553 P255.255.255.0 ; Set netmask
            M554 P192.168.0.1 ; Set gateway
            M586 P0 S1 ; Enable HTTP
            M586 P1 S0 ; Disable FTP
            M586 P2 S0 ; Disable Telnet

            ; Fans
            M106 P0 S0.3 I0 F500 H-1 ; Set fan 0 value, PWM signal inversion and frequency. Thermostatic control is turned off

            ; Custom settings are not configured

            ; Miscellaneous
            T0 ; Select first tool

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            • dc42undefined
              dc42 administrators
              last edited by

              I can't see anything in your homez.g or config.g that would cause this.

              Please try raising the nozzle some way off the bed. Check that when you hold a piece of paper under the nozzle, the red LED comes on and the Z probe reading jumps to about 535. Then execute G30 to start a single Z probe. When you hold the paper under the nozzle so that the LED comes on, the probing move should stop.

              If that works, then Z homing should work if you can get the probe to trigger before it touches the bed. What bed surface are you using? If it is transparent to IR (e.g. glass, PEI, or PrintBite), how thick it is, what is the surface below it?

              Duet WiFi hardware designer and firmware engineer
              Please do not ask me for Duet support via PM or email, use the forum
              http://www.escher3d.com, https://miscsolutions.wordpress.com

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              • selva_tviundefined
                selva_tvi
                last edited by

                Thanks for your kind support. As I told, I tried with the 470 value. It is working now. Beyond that it is not triggering (as suggested value of 500 is not working).

                Also, I faced another issue :
                M558 P1 X0 Y0 Z1 H5 F120 T6000 Set Z probe type to unmodulated, the axes for which it is used and the probe + travel speeds.
                M557 X15:285 Y15:285 S20 ; Define mesh grid

                If I give the above command as it is in config.g, Auto bed compensation is not happening.
                So, that I am giving like this:

                M558 P1 X0 Y0 Z1 ;H5 F120 T6000 Set Z probe type to unmodulated, the axes for which it is used and the probe + travel speeds. - Here I am disabling after H5
                ;M557 X15:285 Y15:285 S20 - This line also disabled.

                After this Auto bed compensation is working.

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                • dc42undefined
                  dc42 administrators
                  last edited by

                  You won't get a very accurate trigger height with a threshold of 470. You didn't answer my question about the bed surface and backing.

                  I don't understand why modifying/disabling those commands would affect G32 bed compensation. I suspect you made another change too.

                  Duet WiFi hardware designer and firmware engineer
                  Please do not ask me for Duet support via PM or email, use the forum
                  http://www.escher3d.com, https://miscsolutions.wordpress.com

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                  • selva_tviundefined
                    selva_tvi
                    last edited by

                    Sorry, sir. I am using white masking tape in the top of the glass.

                    Now when I checked it again, it is working only with the value of 460.
                    At the value of 460, when I move the paper against the sensor, Z probe value is changing to 465 and becomes red (in DWC). Even at Z homing, if I move the paper, the value changes to 465, becomes red and Z stops.

                    Whatever other value I use like 470, 480, 500, even 505, for all these values, Z probe value is showing as 465,466 - only green indication is coming on Z probe value (in DWC). The red indication is not at all coming.

                    As of now using white masking tape on top of plain window glass.

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                    • dc42undefined
                      dc42 administrators
                      last edited by

                      Please verify that with the tip of the nozzle touching the white masking tape, the distance between the bottom edge of the sensor and the bed is no more than 2mm. If that's the case, and you are only getting a reading of about 465 and the red LED doesn't illuminate, ask your supplier for a replacement IR sensor. If you bought it direct from me, please provide the invoice number and delivery postcode if you can.

                      Duet WiFi hardware designer and firmware engineer
                      Please do not ask me for Duet support via PM or email, use the forum
                      http://www.escher3d.com, https://miscsolutions.wordpress.com

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                      • selva_tviundefined
                        selva_tvi
                        last edited by

                        I verified the distance. It is below 2mm only. Red LED in the IR sensor is glowing. But, the red indication in Z probe value in DWC is not coming. It shows only Green indication (for values more than 460). For value of 460, the red indication is coming.

                        I bought it from DUET3d 6 months ago. But, started using last month only

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