Duet3 Mini Stalling mid print

WILD9

@dc42 Thanks, in this case is VIN the 24V PSU as opposed to the separate 5V feeding the Duet/SBC?

WILD9

OK, Ordered a new PSU. Fingers crossed.

WILD9

No Luck, replacement Meanwell PSU installed and still coming back to occasionally find the printer stopped mid print.

Latest M122:

M122
=== Diagnostics ===
RepRapFirmware for Duet 3 Mini 5+ version 3.2.2 running on Duet 3 Mini5plus WiFi (SBC mode)
Board ID: K1UT9-Z196U-D65J0-40KML-NY03Z-7ZF9S
Used output buffers: 1 of 40 (10 max)
=== RTOS ===
Static ram: 98732
Dynamic ram: 102268 of which 24 recycled
Never used RAM 44192, free system stack 200 words
Tasks: Linux(blocked,120) HEAT(blocked,315) CanReceiv(blocked,947) CanSender(blocked,372) CanClock(blocked,363) TMC(blocked,106) MAIN(running,519) IDLE(ready,20) AIN(blocked,272)
Owned mutexes: HTTP(MAIN)
=== Platform ===
Last reset 00:00:43 ago, cause: software
Last software reset at 2021-03-16 08:05, reason: User, GCodes spinning, available RAM 44124, slot 2
Software reset code 0x0003 HFSR 0x00000000 CFSR 0x00000000 ICSR 0x00000000 BFAR 0xe000ed38 SP 0x00000000 Task Linu Freestk 0 n/a
Error status: 0x00
Aux0 errors 0,0,0
Aux1 errors 0,0,0
Supply voltage: min 0.0, current 1.3, max 24.0, under voltage events: 1, over voltage events: 0, power good: no
Driver 0: position 0, standstill, SG min/max 0/0, read errors 0, write errors 1, ifcnt 33, reads 485, writes 9, timeouts 586, DMA errors 0, failedOp 0x6f
Driver 1: position 0, standstill, SG min/max 0/0, read errors 0, write errors 1, ifcnt 33, reads 483, writes 9, timeouts 588, DMA errors 0, failedOp 0x06
Driver 2: position 0, standstill, SG min/max 2/2, read errors 0, write errors 1, ifcnt 33, reads 482, writes 9, timeouts 588, DMA errors 0, failedOp 0x41
Driver 3: position 0, standstill, SG min/max 2/2, read errors 0, write errors 1, ifcnt 31, reads 467, writes 9, timeouts 603, DMA errors 0, failedOp 0x72
Driver 4: position 0, standstill, SG min/max 0/0, read errors 0, write errors 1, ifcnt 29, reads 484, writes 9, timeouts 587, DMA errors 0, failedOp 0x01
Driver 5: position 0, assumed not present
Driver 6: position 0, assumed not present
Date/time: 2021-03-16 08:06:07
Cache data hit count 114694806
Slowest loop: 1.38ms; fastest: 0.09ms
=== Storage ===
Free file entries: 10
SD card 0 not detected, interface speed: 0.0MBytes/sec
SD card longest read time 0.0ms, write time 0.0ms, max retries 0
=== Move ===
DMs created 83, maxWait 0ms, bed compensation in use: none, comp offset 0.000
=== MainDDARing ===
Scheduled moves 0, completed moves 0, hiccups 0, stepErrors 0, LaErrors 0, Underruns [0, 0, 0], CDDA state -1
=== AuxDDARing ===
Scheduled moves 0, completed moves 0, hiccups 0, stepErrors 0, LaErrors 0, Underruns [0, 0, 0], CDDA state -1
=== Heat ===
Bed heaters = 0 -1, chamberHeaters = -1 -1
Heater 1 is on, I-accum = 0.0
=== GCodes ===
Segments left: 0
Movement lock held by null
HTTP* is doing "M122" in state(s) 0
Telnet is idle in state(s) 0
File is idle in state(s) 0
USB is idle in state(s) 0
Aux is idle in state(s) 0
Trigger* is idle in state(s) 0
Queue is idle in state(s) 0
LCD is idle in state(s) 0
SBC is idle in state(s) 0
Daemon is idle in state(s) 0
Aux2 is idle in state(s) 0
Autopause is idle in state(s) 0
Code queue is empty.
=== Filament sensors ===
Extruder 0 sensor: no data received
=== CAN ===
Messages queued 343, send timeouts 341, received 0, lost 0, longest wait 0ms for reply type 0, free buffers 16
=== SBC interface ===
State: 4, failed transfers: 0
Last transfer: 4ms ago
RX/TX seq numbers: 1654/1654
SPI underruns 0, overruns 0
Number of disconnects: 0, IAP RAM available 0x10eec
Buffer RX/TX: 0/0-0
=== Duet Control Server ===
Duet Control Server v3.2.2
Code buffer space: 4096
Configured SPI speed: 8000000 Hz
Full transfers per second: 38.93
Maximum length of RX/TX data transfers: 3100/796

droftarts

@WILD9 said in Duet3 Mini Stalling mid print:

Supply voltage: min 0.0, current 1.3, max 24.0, under voltage events: 1, over voltage events: 0, power good: no

That M122 report is interesting because it says the current voltage is 1.3V. If it says that, you can test the actual voltage with a multimeter as see if that’s true.

Ian

Serbitar

is your m122 being done automatically? (i.e. when powerloss is detected?)

dc42

May be related to this https://forum.duet3d.com/topic/22031/duet-3-mini-5-vin-under-voltage-issues-in-sbc-mode/7. In summary, we have a few instances of what appear to be spurious under-voltage detection, always with the voltage being recorded as 0.0, and so far always when in SBC mode not standalone mode.

WILD9

@droftarts The duet controls my 24Vin it seems to have turned the relay off here hence the 1.3v reading but during printing I'm at 24v The same failures occur with the relay bypassed and Im now on my second 24V PSU.

@Serbitar No, that last one was manually run ~5 minutes after the print stopped but before I had taken any action to restart things.

@dc42 Thanks I will keep an eye on this, is there anything I can do to help with logging etc as I seem to have this occurring quite frequently at the moment.

WILD9

Another failure so another m122 with the console messages precursing it:

8/03/2021, 08:42:37	m122
=== Diagnostics ===
RepRapFirmware for Duet 3 Mini 5+ version 3.2.2 running on Duet 3 Mini5plus WiFi (SBC mode)
Board ID: K1UT9-Z196U-D65J0-40KML-NY03Z-7ZF9S
Used output buffers: 1 of 40 (13 max)
=== RTOS ===
Static ram: 98732
Dynamic ram: 95896 of which 60 recycled
Never used RAM 50528, free system stack 124 words
Tasks: Linux(ready,77) HEAT(blocked,297) CanReceiv(blocked,947) CanSender(blocked,358) CanClock(blocked,362) TMC(blocked,106) MAIN(running,438) IDLE(ready,20) AIN(blocked,264)
Owned mutexes: Telnet(MAIN)
=== Platform ===
Last reset 15:36:04 ago, cause: power up
Last software reset at 2021-03-17 13:46, reason: User, none spinning, available RAM 44124, slot 1
Software reset code 0x0012 HFSR 0x00000000 CFSR 0x00000000 ICSR 0x00000000 BFAR 0xe000ed38 SP 0x00000000 Task Linu Freestk 0 n/a
Error status: 0x00
Aux0 errors 0,0,0
Aux1 errors 0,0,0
Supply voltage: min 23.9, current 24.0, max 24.0, under voltage events: 4, over voltage events: 0, power good: yes
Driver 0: position -13134, ok, SG min/max 0/4, read errors 0, write errors 0, ifcnt 21, reads 18144, writes 0, timeouts 5, DMA errors 0, failedOp 0x06
Driver 1: position -6070, ok, SG min/max 0/18, read errors 0, write errors 0, ifcnt 21, reads 18148, writes 0, timeouts 1, DMA errors 0, failedOp 0x06
Driver 2: position 2057, standstill, SG min/max 0/6, read errors 0, write errors 0, ifcnt 20, reads 18148, writes 0, timeouts 1, DMA errors 0, failedOp 0x72
Driver 3: position 0, standstill, SG min/max 14/14, read errors 0, write errors 0, ifcnt 21, reads 18147, writes 0, timeouts 3, DMA errors 0, failedOp 0x6f
Driver 4: position 0, standstill, SG min/max 0/0, read errors 0, write errors 0, ifcnt 19, reads 18149, writes 0, timeouts 0, DMA errors 0
Driver 5: position 0, assumed not present
Driver 6: position 0, assumed not present
Date/time: 2021-03-18 08:42:37
Cache data hit count 4294967295
Slowest loop: 57.64ms; fastest: 0.09ms
=== Storage ===
Free file entries: 10
SD card 0 not detected, interface speed: 0.0MBytes/sec
SD card longest read time 0.0ms, write time 0.0ms, max retries 0
=== Move ===
DMs created 83, maxWait 0ms, bed compensation in use: mesh, comp offset -0.147
=== MainDDARing ===
Scheduled moves 554, completed moves 553, hiccups 0, stepErrors 0, LaErrors 0, Underruns [0, 0, 0], CDDA state 3
=== AuxDDARing ===
Scheduled moves 0, completed moves 0, hiccups 0, stepErrors 0, LaErrors 0, Underruns [0, 0, 0], CDDA state -1
=== Heat ===
Bed heaters = 0 -1, chamberHeaters = -1 -1
Heater 0 is on, I-accum = 0.2
Heater 1 is on, I-accum = 0.4
=== GCodes ===
Segments left: 0
Movement lock held by HTTP
HTTP* is idle in state(s) 1 0, running macro
Telnet* is doing "M122" in state(s) 0
File* is idle in state(s) 0
USB is idle in state(s) 0
Aux is idle in state(s) 0
Trigger* is idle in state(s) 0
Queue* is idle in state(s) 0
LCD is idle in state(s) 0
SBC is idle in state(s) 0
Daemon is idle in state(s) 0
Aux2 is idle in state(s) 0
Autopause is idle in state(s) 0
Code queue is empty.
=== Filament sensors ===
Extruder 0 sensor: ok
=== CAN ===
Messages queued 1148, send timeouts 1148, received 0, lost 0, longest wait 0ms for reply type 0, free buffers 16
=== SBC interface ===
State: 4, failed transfers: 0
Last transfer: 1ms ago
RX/TX seq numbers: 1256/35183
SPI underruns 0, overruns 0
Number of disconnects: 0, IAP RAM available 0x10eec
Buffer RX/TX: 2736/632-4080
=== Duet Control Server ===
Duet Control Server v3.2.2
HTTP:
Buffered code: G1 H1 X-305 Y-305 F240 ; move slowly to X and Y axis endstops once more (second pass)
Buffered code: G90 ; absolute positioning
Buffered code: G1 X3 Y300 F6000 ; go to first bed probe point and home Z
Buffered code: G30 ; home Z by probing the bed
==> 152 bytes
Executing macro 0:/macros/Safety Home, started by M98 P"0:/macros/Safety Home"
> Next stack level
File:
Buffered code: G1 X75.475 Y162.206 E243.68582
Buffered code: G1 X151.794 Y238.525 E248.68940
Buffered code: G1 X152.582 Y238.525 E248.72595
Buffered code: G1 X75.475 Y161.418 E253.78122
Buffered code: G1 X75.475 Y160.629 E253.81777
Buffered code: G1 X153.371 Y238.525 E258.92473
Buffered code: G1 X154.159 Y238.525 E258.96128
Buffered code: G1 X75.475 Y159.841 E264.11994
Buffered code: G1 X75.475 Y159.052 E264.15649
Buffered code: G1 X154.948 Y238.525 E269.36683
Buffered code: G1 X155.736 Y238.525 E269.40339
Buffered code: G1 X75.475 Y158.264 E274.66543
Buffered code: G1 X75.475 Y157.475 E274.70198
Buffered code: G1 X156.525 Y238.525 E280.01571
Buffered code: G1 X157.313 Y238.525 E280.05226
Buffered code: G1 X75.475 Y156.687 E285.41769
Buffered code: G1 X75.475 Y155.898 E285.45424
Buffered code: G1 X158.102 Y238.525 E290.87136
Buffered code: G1 X158.890 Y238.525 E290.90791
Buffered code: G1 X75.475 Y155.110 E296.37672
Buffered code: G1 X75.475 Y154.322 E296.41328
Buffered code: G1 X159.678 Y238.525 E301.93378
Buffered code: G1 X160.467 Y238.525 E301.97033
Buffered code: G1 X75.475 Y153.533 E307.54253
Buffered code: G1 X75.475 Y152.745 E307.57908
Buffered code: G1 X161.255 Y238.525 E313.20298
Buffered code: G1 X162.044 Y238.525 E313.23953
Buffered code: G1 X75.475 Y151.956 E318.91511
Buffered code: G1 X75.475 Y151.168 E318.95166
Buffered code: G1 X162.832 Y238.525 E324.67894
Buffered code: G1 X163.621 Y238.525 E324.71549
Buffered code: G1 X75.475 Y150.379 E330.49446
==> 1504 bytes
Code buffer space: 2104
Configured SPI speed: 8000000 Hz
Full transfers per second: 35.55
Maximum length of RX/TX data transfers: 3108/1608
File /opt/dsf/sd/gcodes/Front Mid_0.3mm_PETG_CR10_2h15m.gcode is selected, processing
ok
18/03/2021, 08:40:30	m122
=== Diagnostics ===
RepRapFirmware for Duet 3 Mini 5+ version 3.2.2 running on Duet 3 Mini5plus WiFi (SBC mode)
Board ID: K1UT9-Z196U-D65J0-40KML-NY03Z-7ZF9S
Used output buffers: 1 of 40 (11 max)
=== RTOS ===
Static ram: 98732
Dynamic ram: 95896 of which 60 recycled
Never used RAM 50528, free system stack 124 words
Tasks: Linux(ready,77) HEAT(blocked,297) CanReceiv(blocked,947) CanSender(blocked,358) CanClock(blocked,362) TMC(blocked,106) MAIN(running,519) IDLE(ready,20) AIN(blocked,264)
Owned mutexes: HTTP(MAIN)
=== Platform ===
Last reset 15:33:56 ago, cause: power up
Last software reset at 2021-03-17 13:46, reason: User, none spinning, available RAM 44124, slot 1
Software reset code 0x0012 HFSR 0x00000000 CFSR 0x00000000 ICSR 0x00000000 BFAR 0xe000ed38 SP 0x00000000 Task Linu Freestk 0 n/a
Error status: 0x00
Aux0 errors 0,0,0
Aux1 errors 0,0,0
Supply voltage: min 0.0, current 24.0, max 24.1, under voltage events: 4, over voltage events: 0, power good: yes
Driver 0: position 10866, standstill, SG min/max 0/36, read errors 0, write errors 2, ifcnt 21, reads 59697, writes 55, timeouts 433, DMA errors 0, failedOp 0x6f
Driver 1: position 17930, standstill, SG min/max 0/50, read errors 0, write errors 2, ifcnt 21, reads 52724, writes 55, timeouts 7405, DMA errors 0, failedOp 0x6a
Driver 2: position 57, standstill, SG min/max 0/24, read errors 1, write errors 2, ifcnt 20, reads 40721, writes 53, timeouts 19408, DMA errors 0, failedOp 0x72
Driver 3: position 0, standstill, SG min/max 0/42, read errors 0, write errors 2, ifcnt 21, reads 41378, writes 52, timeouts 18751, DMA errors 0, failedOp 0x72
Driver 4: position 0, standstill, SG min/max 0/0, read errors 0, write errors 2, ifcnt 19, reads 60139, writes 45, timeouts 0, DMA errors 0
Driver 5: position 0, assumed not present
Driver 6: position 0, assumed not present
Date/time: 2021-03-18 08:40:30
Cache data hit count 4294967295
Slowest loop: 176.39ms; fastest: 0.07ms
=== Storage ===
Free file entries: 10
SD card 0 not detected, interface speed: 0.0MBytes/sec
SD card longest read time 0.0ms, write time 0.0ms, max retries 0
=== Move ===
DMs created 83, maxWait 47646562ms, bed compensation in use: mesh, comp offset -0.147
=== MainDDARing ===
Scheduled moves 550, completed moves 550, hiccups 0, stepErrors 0, LaErrors 0, Underruns [0, 0, 0], CDDA state -1
=== AuxDDARing ===
Scheduled moves 0, completed moves 0, hiccups 0, stepErrors 0, LaErrors 0, Underruns [0, 0, 0], CDDA state -1
=== Heat ===
Bed heaters = 0 -1, chamberHeaters = -1 -1
Heater 0 is on, I-accum = 0.2
Heater 1 is on, I-accum = 0.4
=== GCodes ===
Segments left: 0
Movement lock held by null
HTTP* is doing "M122" in state(s) 0
Telnet is idle in state(s) 0
File* is idle in state(s) 0
USB is idle in state(s) 0
Aux is idle in state(s) 0
Trigger* is idle in state(s) 0
Queue* is idle in state(s) 0
LCD is idle in state(s) 0
SBC is idle in state(s) 0
Daemon is idle in state(s) 0
Aux2 is idle in state(s) 0
Autopause is idle in state(s) 0
Code queue is empty.
=== Filament sensors ===
Extruder 0 sensor: ok
=== CAN ===
Messages queued 504335, send timeouts 504332, received 0, lost 0, longest wait 0ms for reply type 0, free buffers 16
=== SBC interface ===
State: 4, failed transfers: 0
Last transfer: 4ms ago
RX/TX seq numbers: 62260/30651
SPI underruns 0, overruns 0
Number of disconnects: 0, IAP RAM available 0x10eec
Buffer RX/TX: 2736/216-4080
=== Duet Control Server ===
Duet Control Server v3.2.2
File:
Buffered code: G1 X75.475 Y162.206 E243.68582
Buffered code: G1 X151.794 Y238.525 E248.68940
Buffered code: G1 X152.582 Y238.525 E248.72595
Buffered code: G1 X75.475 Y161.418 E253.78122
Buffered code: G1 X75.475 Y160.629 E253.81777
Buffered code: G1 X153.371 Y238.525 E258.92473
Buffered code: G1 X154.159 Y238.525 E258.96128
Buffered code: G1 X75.475 Y159.841 E264.11994
Buffered code: G1 X75.475 Y159.052 E264.15649
Buffered code: G1 X154.948 Y238.525 E269.36683
Buffered code: G1 X155.736 Y238.525 E269.40339
Buffered code: G1 X75.475 Y158.264 E274.66543
Buffered code: G1 X75.475 Y157.475 E274.70198
Buffered code: G1 X156.525 Y238.525 E280.01571
Buffered code: G1 X157.313 Y238.525 E280.05226
Buffered code: G1 X75.475 Y156.687 E285.41769
Buffered code: G1 X75.475 Y155.898 E285.45424
Buffered code: G1 X158.102 Y238.525 E290.87136
Buffered code: G1 X158.890 Y238.525 E290.90791
Buffered code: G1 X75.475 Y155.110 E296.37672
Buffered code: G1 X75.475 Y154.322 E296.41328
Buffered code: G1 X159.678 Y238.525 E301.93378
Buffered code: G1 X160.467 Y238.525 E301.97033
Buffered code: G1 X75.475 Y153.533 E307.54253
Buffered code: G1 X75.475 Y152.745 E307.57908
Buffered code: G1 X161.255 Y238.525 E313.20298
Buffered code: G1 X162.044 Y238.525 E313.23953
Buffered code: G1 X75.475 Y151.956 E318.91511
Buffered code: G1 X75.475 Y151.168 E318.95166
Buffered code: G1 X162.832 Y238.525 E324.67894
Buffered code: G1 X163.621 Y238.525 E324.71549
Buffered code: G1 X75.475 Y150.379 E330.49446
==> 1504 bytes
Code buffer space: 2520
Configured SPI speed: 8000000 Hz
Full transfers per second: 35.60
Maximum length of RX/TX data transfers: 3108/1608
File /opt/dsf/sd/gcodes/Front Mid_0.3mm_PETG_CR10_2h15m.gcode is selected, processing
18/03/2021, 08:39:12	Warning: VIN under-voltage event (0.0V)
18/03/2021, 08:39:12	Error: G0/G1: insufficient axes homed
18/03/2021, 08:32:13	Height map loaded from file heightmap.csv
18/03/2021, 08:29:22	T:26.5 /240.0 T0:26.5 /240.0 B:26.7 /80.0

the relevant log lines:

2021-03-18 08:39:13 Error: G0/G1: insufficient axes homed
2021-03-18 08:39:13 Warning: VIN under-voltage event (0.0V)

Unlike @serbitar I notice I have no

xxxx Print auto-paused due to low voltage

line in my logs which I can see in which I can see in Serbitars logs

I'm now trying to look into a simple way to log the Vout of the PSU directly during prints

dc42

Thanks, I think this is the same as https://forum.duet3d.com/topic/22031/duet-3-mini-5-vin-under-voltage-issues-in-sbc-mode/7 which has been reported by several users, so nothing to do with your PSU. The fact that the VIN reading is always 0.0 when it occurs confirms that. What I really need is a way of triggering this issue reliably so that I can test possible fixes. Please look at my most recent post in that thread.

WILD9

@dc42 Thanks, I will move over to that thread for discussion