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Height Map - Substantial z-offset after setting z-offset

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  • undefined
    TimsWorkshop
    last edited by 2 Oct 2021, 08:19

    And this is my mesh now... I'd still like to get it better, but don't know what else to do
    28e9e49b-944c-4af1-a074-6138e802ffa6-image.png

    undefined 1 Reply Last reply 2 Oct 2021, 08:32 Reply Quote 0
    • undefined
      fcwilt @TimsWorkshop
      last edited by 2 Oct 2021, 08:20

      @infidelprops said in [Height Map - Substantial z-offset after setting z-offset]>

      No, and would love to watch it!

      You will notice that when making this conversion I decided to also try using belts instead of lead screws for the Z axis.

      I like it so much any future printers are going to use belts.

      Here is the video:

      Auto Level Video

      Printers: a small Utilmaker style, a small CoreXY and a E3D MS/TC setup. Various hotends. Using Duet 3 hardware running 3.4.6

      undefined 2 Replies Last reply 2 Oct 2021, 08:31 Reply Quote 0
      • undefined
        TimsWorkshop @fcwilt
        last edited by 2 Oct 2021, 08:31

        @fcwilt Thanks, I'll watch it shortly!

        I just tried a bed level print and some really weird behaviour....

        On the 3/4 of the bed, the files skirt starts to print, but on the back left and left side, it doesn't print at all.. and comparing it to my mesh, those sides are low, not high, which would be causing it to not extrude since it's to close to the print bed.
        not-printing.jpg

        undefined 1 Reply Last reply 2 Oct 2021, 08:37 Reply Quote 0
        • undefined
          fcwilt @TimsWorkshop
          last edited by 2 Oct 2021, 08:32

          @infidelprops said in Height Map - Substantial z-offset after setting z-offset:

          And this is my mesh now... I'd still like to get it better, but don't know what else to do
          28e9e49b-944c-4af1-a074-6138e802ffa6-image.png

          That's really pretty good.

          I would guess that it might just be an accurate reflection of your bed.

          Cast aluminum tool plate is the material of choice but even that can require the skills of a machinist.

          One site for tool plate lists the material as being flat within 0.015" but that works out to appx 0.4 mm - which isn't that great - given print heights of 0.1 and up.

          I've fitted 3 of my 4 printers with tool plate. Two of the pieces were better than spec and I'm quite pleased.

          The last one is within spec but not what I hoped for.

          SAFPRO Height Map.jpg


          There are some places that will mill/grind a plate flatter than 0.4mm.

          Here is one that has reached out to me in the past.

          Mandela Rose Works

          Printers: a small Utilmaker style, a small CoreXY and a E3D MS/TC setup. Various hotends. Using Duet 3 hardware running 3.4.6

          1 Reply Last reply Reply Quote 0
          • undefined
            TimsWorkshop @fcwilt
            last edited by 2 Oct 2021, 08:34

            @fcwilt said in Height Map - Substantial z-offset after setting z-offset:

            @infidelprops said in [Height Map - Substantial z-offset after setting z-offset]>

            No, and would love to watch it!

            You will notice that when making this conversion I decided to also try using belts instead of lead screws for the Z axis.

            I like it so much any future printers are going to use belts.

            Here is the video:

            Auto Level Video

            Wow... your bed tilts on 3 axis?? That's mad and awesome at the same time

            1 Reply Last reply Reply Quote 1
            • undefined
              TimsWorkshop
              last edited by 2 Oct 2021, 08:36

              This post is deleted!
              1 Reply Last reply Reply Quote 0
              • undefined
                fcwilt @TimsWorkshop
                last edited by 2 Oct 2021, 08:37

                @infidelprops said in Height Map - Substantial z-offset after setting z-offset:

                On the 3/4 of the bed, the files skirt starts to print, but on the back left and left side, it doesn't print at all.. and comparing it to my mesh, those sides are low, not high, which would be causing it to not extrude since it's to close to the print bed.
                not-printing.jpg

                Yeah - I see that myself - and it has led some folks to suggest that there is a "bug" in the firmware.

                Now I've verified that the firmware is turning the Z steppers as the XY position changes but I have not taken the time to verify that at each grid point the Z adjustment is correct.

                It's on my list to do - someday - when I have something called "free time" - which I have heard of but have yet to see.

                Frederick

                Printers: a small Utilmaker style, a small CoreXY and a E3D MS/TC setup. Various hotends. Using Duet 3 hardware running 3.4.6

                undefined 1 Reply Last reply 2 Oct 2021, 08:40 Reply Quote 0
                • undefined
                  TimsWorkshop @fcwilt
                  last edited by 2 Oct 2021, 08:40

                  @fcwilt said in Height Map - Substantial z-offset after setting z-offset:

                  @infidelprops said in Height Map - Substantial z-offset after setting z-offset:

                  On the 3/4 of the bed, the files skirt starts to print, but on the back left and left side, it doesn't print at all.. and comparing it to my mesh, those sides are low, not high, which would be causing it to not extrude since it's to close to the print bed.
                  not-printing.jpg

                  Yeah - I see that myself - and it has led some folks to suggest that there is a "bug" in the firmware.

                  Is that just on skirts, or with prints as well? Going to try a smaller size and see how it goes

                  undefined 1 Reply Last reply 2 Oct 2021, 08:43 Reply Quote 0
                  • undefined
                    fcwilt @TimsWorkshop
                    last edited by 2 Oct 2021, 08:43

                    @infidelprops said in Height Map - Substantial z-offset after setting z-offset:

                    Yeah - I see that myself - and it has led some folks to suggest that there is a "bug" in the firmware.

                    Is that just on skirts, or with prints as well? Going to try a smaller size and see how it goes

                    Prints as well but since most of my printing only uses about half the bed I get the printing done that I need to get done.

                    Someday I'm going try to determine why the whole bed is still a problem.

                    Frederick

                    Printers: a small Utilmaker style, a small CoreXY and a E3D MS/TC setup. Various hotends. Using Duet 3 hardware running 3.4.6

                    undefined 1 Reply Last reply 2 Oct 2021, 08:46 Reply Quote 0
                    • undefined
                      TimsWorkshop @fcwilt
                      last edited by 2 Oct 2021, 08:46

                      @fcwilt Interesting... I used to be able to print around the whole bed.
                      I just made it 25% smaller and same problem.. even noticed first layer issues... front side was good, right side was a bit high, back side was waay to high, left side didn't print.

                      undefined 1 Reply Last reply 2 Oct 2021, 08:49 Reply Quote 0
                      • undefined
                        fcwilt @TimsWorkshop
                        last edited by 2 Oct 2021, 08:49

                        @infidelprops said in Height Map - Substantial z-offset after setting z-offset:

                        @fcwilt Interesting... I used to be able to print around the whole bed.
                        I just made it 25% smaller and same problem.. even noticed first layer issues... front side was good, right side was a bit high, back side was waay to high, left side didn't print.

                        Have you tried it without enabling mesh bed compensation?

                        Frederick

                        Printers: a small Utilmaker style, a small CoreXY and a E3D MS/TC setup. Various hotends. Using Duet 3 hardware running 3.4.6

                        undefined 1 Reply Last reply 2 Oct 2021, 08:53 Reply Quote 0
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                          TimsWorkshop @fcwilt
                          last edited by TimsWorkshop 10 Feb 2021, 08:54 2 Oct 2021, 08:53

                          @fcwilt No, do I just exclude G29 S1 from the start of the Gcode?

                          I just test printed a 5 square bed level print and noticed that on the back left side, the extruder motor moves back/fourth in what looks like the same distance, essentially not extruding anything

                          undefined 1 Reply Last reply 2 Oct 2021, 08:54 Reply Quote 0
                          • undefined
                            fcwilt @TimsWorkshop
                            last edited by 2 Oct 2021, 08:54

                            @infidelprops said in Height Map - Substantial z-offset after setting z-offset:

                            @fcwilt No, do I just exclude G29 S1 from the start of the Gcode?

                            Yes - that will do it.

                            Frederick

                            Printers: a small Utilmaker style, a small CoreXY and a E3D MS/TC setup. Various hotends. Using Duet 3 hardware running 3.4.6

                            undefined 2 Replies Last reply 2 Oct 2021, 09:02 Reply Quote 0
                            • undefined
                              TimsWorkshop @fcwilt
                              last edited by 2 Oct 2021, 09:02

                              @fcwilt Just removed it and re-printed.. same problem... Extruder stops extruding in the exact same spots. I recorded a video, just uploading it now.

                              I'm not on 3.4, I'm on 3.3 - is this bug a 3.4 bug, but even if not, this is now a new problem....
                              Maybe I should open a new thread for this one?

                              1 Reply Last reply Reply Quote 0
                              • undefined
                                TimsWorkshop @fcwilt
                                last edited by 2 Oct 2021, 09:06

                                @fcwilt Here's the link: https://youtu.be/SWRAStyB8W8

                                undefined 1 Reply Last reply 2 Oct 2021, 09:08 Reply Quote 0
                                • undefined
                                  fcwilt @TimsWorkshop
                                  last edited by 2 Oct 2021, 09:08

                                  @infidelprops said in Height Map - Substantial z-offset after setting z-offset:

                                  @fcwilt Here's the link: https://youtu.be/SWRAStyB8W8

                                  Is it failing to extrude because the nozzle is too close to the bed surface?

                                  Frederick

                                  Printers: a small Utilmaker style, a small CoreXY and a E3D MS/TC setup. Various hotends. Using Duet 3 hardware running 3.4.6

                                  undefined 2 Replies Last reply 2 Oct 2021, 09:09 Reply Quote 0
                                  • undefined
                                    TimsWorkshop @fcwilt
                                    last edited by 2 Oct 2021, 09:09

                                    @fcwilt That was my first thought, but if that was the case, we'd hear it clicking and not seeing the extruder gear hoping back and fourth, yeah?

                                    undefined 1 Reply Last reply 2 Oct 2021, 09:11 Reply Quote 0
                                    • undefined
                                      fcwilt @TimsWorkshop
                                      last edited by fcwilt 10 Feb 2021, 09:12 2 Oct 2021, 09:11

                                      @infidelprops said in Height Map - Substantial z-offset after setting z-offset:

                                      @fcwilt That was my first thought, but if that was the case, we'd hear it clicking and not seeing the extruder gear hoping back and fourth, yeah?

                                      Well when the nozzle on my primary printer gets too close nothing comes out but I've never noticed any kind of clicking.

                                      I use Zesty Nimbles v1.x and it may be they just "grind" the filament.

                                      Frederick

                                      Printers: a small Utilmaker style, a small CoreXY and a E3D MS/TC setup. Various hotends. Using Duet 3 hardware running 3.4.6

                                      1 Reply Last reply Reply Quote 0
                                      • undefined
                                        TimsWorkshop @fcwilt
                                        last edited by 2 Oct 2021, 09:11

                                        @fcwilt I'm going to open a new thread.. just experience a very strange issue!

                                        undefined 1 Reply Last reply 2 Oct 2021, 09:13 Reply Quote 0
                                        • undefined
                                          fcwilt @TimsWorkshop
                                          last edited by 2 Oct 2021, 09:13

                                          @infidelprops said in Height Map - Substantial z-offset after setting z-offset:

                                          @fcwilt I'm going to open a new thread.. just experience a very strange issue!

                                          Sound sensible.

                                          What time is it where you are?

                                          I'm supposed to still be in bed here.

                                          Frederick

                                          Printers: a small Utilmaker style, a small CoreXY and a E3D MS/TC setup. Various hotends. Using Duet 3 hardware running 3.4.6

                                          undefined 1 Reply Last reply 2 Oct 2021, 09:13 Reply Quote 0
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