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    Large Format Dowell to Duet conversion

    Scheduled Pinned Locked Moved
    Duet Hardware and wiring
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    • Charles Fraserundefined
      Charles Fraser @T3P3Tony
      last edited by

      @t3p3tony said in Large Format Dowell to Duet conversion:

      G92 X600 Y600

      It works :))) it's bloody moving again!! Oh caloo calay!!!

      Okay I'll measure how much it is moving each time I send it 100 x and 100 y and try and work out the steps per mm like that should I? I don't think I can count the teeth on these pulleys.

      When I try and move the z axis I get:

      29/10/2021, 10:08:32	M120 G91 G1 Z-0.05 F6000 G90 M121
      Error: G0/G1: insufficient axes homed
      29/10/2021, 10:08:29	M120 G91 G1 Z0.05 F6000 G90 M121
      Error: G0/G1: insufficient axes homed
      
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      • Charles Fraserundefined
        Charles Fraser @T3P3Tony
        last edited by

        @t3p3tony

        Okay so I taped my digital callipers to the slide rail and for the Y axis a +100 mm command = c. +50mm translation (give or take 0.2mm based on the fact the tape is probably giving a bit when itโ€™s pushed back:

        30CC9696-F405-49FB-AB46-F73C2FEE343B.jpeg

        Then for the X axis a +100mm command = a +100mm translation with about the same margin of error:

        0FD69D81-C9D8-4FDD-9CCF-344DCFA1DBA3.jpeg

        Any quick tips on how to change the steps per mm for the Y axis? I guess I just double them right?

        T3P3Tonyundefined 1 Reply Last reply Reply Quote 0
        • T3P3Tonyundefined
          T3P3Tony administrators @Charles Fraser
          last edited by

          @charles-fraser the command M92 is what you need to change in your config.g

          M92 X80.00 Y80.00 Z400.00 E420.00

          change to

          M92 X80.00 Y160.00 Z400.00 E420.00

          Generally its best to specify the axis steps/mm as they are calculated based on the stepper microstepping setting and the belt/leadscrew gearing. If measured dimensions then end up being different there is a mechanical issue. I assume you have some different gearing or different motors on X and Y?

          once you have confirmed the M92 change and assuming motors are going in both directions correctly then testing homing is next. Please post your homing files (homex.g, home y.g and homeall.g)

          www.duet3d.com

          Charles Fraserundefined 2 Replies Last reply Reply Quote 0
          • Charles Fraserundefined
            Charles Fraser @T3P3Tony
            last edited by

            @t3p3tony

            Okay I had a play around to try and keep it as quet as possible. At 16 microsteps and 80 steps per mm it is so super quiet which is amazing as this will be operating around the house. When I change it to 160 it gets pretty noisey so I tried doubling the microsteps and steps per mm again, this made it quieter so I pushed it up to 128 microsteps and 1280 steps per mm. It's still quite a bit noisier but quieter than 16 x 160. Please advise if this is okay or what the way to get it the quietest would be?

            M350 X16 Y128 Z16 E16  I1                                ; configure microstepping with interpolation
            M92 X80.00 Y1280.00 Z400.00 E420.00          ; set steps per mm
            

            I'll post the homing files next

            T3P3Tonyundefined 1 Reply Last reply Reply Quote 0
            • Charles Fraserundefined
              Charles Fraser @T3P3Tony
              last edited by

              @t3p3tony

              Home x.g

              ; homex.g
              ; called to home the X axis
              ;
              ; generated by RepRapFirmware Configuration Tool v3.3.3 on Fri Oct 01 2021 16:59:55 GMT+0100 (British Summer Time)
              G91                ; relative positioning
              G1 H2 Z100 F6000   ; lift Z relative to current position
              G1 H1 X-1205 F1800 ; move quickly to X axis endstop and stop there (first pass)
              G1 H2 X5 F6000     ; go back a few mm
              G1 H1 X-1205 F360  ; move slowly to X axis endstop once more (second pass)
              G1 H2 Z-100 F6000  ; lower Z again
              G90                ; absolute positioning
              

              Homey.g

              ; homey.g
              ; called to home the Y axis
              ;
              ; generated by RepRapFirmware Configuration Tool v3.3.3 on Fri Oct 01 2021 16:59:55 GMT+0100 (British Summer Time)
              G91                ; relative positioning
              G1 H2 Z100 F6000   ; lift Z relative to current position
              G1 H1 Y-2005 F1800 ; move quickly to Y axis endstop and stop there (first pass)
              G1 H2 Y5 F6000     ; go back a few mm
              G1 H1 Y-2005 F360  ; move slowly to Y axis endstop once more (second pass)
              G1 H2 Z-100 F6000  ; lower Z again
              G90                ; absolute positioning
              

              Homeall.g

              ; homeall.g
              ; called to home all axes
              ;
              ; generated by RepRapFirmware Configuration Tool v3.3.3 on Fri Oct 01 2021 16:59:55 GMT+0100 (British Summer Time)
              G91                       ; relative positioning
              G1 H2 Z100 F6000          ; lift Z relative to current position
              G1 H1 X-1205 Y-2005 F1800 ; move quickly to X and Y axis endstops and stop there (first pass)
              G1 H2 X5 Y5 F6000         ; go back a few mm
              G1 H1 X-1205 Y-2005 F360  ; move slowly to X and Y axis endstops once more (second pass)
              G90                       ; absolute positioning
              G1 X15 Y15 F6000          ; go to first bed probe point and home Z
              G30                       ; home Z by probing the bed
              
              ; Uncomment the following lines to lift Z after probing
              ;G91                      ; relative positioning
              ;G1 Z100 F100             ; lift Z relative to current position
              ;G90                      ; absolute positioning
              
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              • T3P3Tonyundefined
                T3P3Tony administrators @Charles Fraser
                last edited by

                @charles-fraser from a noise perspective there is not lightly to be much difference over 16 steps/mm with interpolation (the I1 in the M350 command). that is because interpolation is basically the stepper driver doing 16 microsteps in between each microstep the processor sends. That said every stepper motor and motion system is a bit different so you can run it like you have it if its quieter. The only caveat is that your maximum speed may be limited by the Duets maximum step rates. You are running a 6HC (high step rates) with a heavy extruder which will need lower XY speeds so in reality you may never see any issues.

                I see that your X and Y home files have significant Y movements in them (makes sense if you have a big pellet extruder that needs to be clear of the bed) so before you do homing if those can you do the same tests with movement on your Z axis (direction, amount) and then we can ensure the Z movement will be safe before trying X and Y homing.

                www.duet3d.com

                Charles Fraserundefined 3 Replies Last reply Reply Quote 0
                • Charles Fraserundefined
                  Charles Fraser @T3P3Tony
                  last edited by

                  @t3p3tony

                  Okay the z doesnt move when I send commands

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                  • Charles Fraserundefined
                    Charles Fraser @T3P3Tony
                    last edited by

                    @t3p3tony

                    It says:

                    29/10/2021, 12:04:40	M120 G91 G1 Z50 F6000 G90 M121
                    Error: G0/G1: insufficient axes homed
                    
                    1 Reply Last reply Reply Quote 0
                    • Charles Fraserundefined
                      Charles Fraser @T3P3Tony
                      last edited by

                      @t3p3tony

                      I sent it

                      G92 X600 Y600 Z200
                      

                      And when I try to move the z -100 it makes a noise like a fan is going off and motors are locking but no movement

                      T3P3Tonyundefined 1 Reply Last reply Reply Quote 0
                      • T3P3Tonyundefined
                        T3P3Tony administrators @Charles Fraser
                        last edited by

                        @charles-fraser ok try much sorter moves like 0.1 and see if that works. you can observe if the Z motors are rotating smoothly. Also is the bed trammed level so the leadscrews are not binding?

                        www.duet3d.com

                        Charles Fraserundefined 2 Replies Last reply Reply Quote 0
                        • Charles Fraserundefined
                          Charles Fraser @T3P3Tony
                          last edited by

                          @t3p3tony

                          bed is super level, no movement just noises

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                          • Charles Fraserundefined
                            Charles Fraser @T3P3Tony
                            last edited by

                            @t3p3tony

                            Could it be I should send higher mA to the drives?

                            ; Drives
                            M569 P0.0 S1                                                    ; physical drive 0.0 goes forwards
                            M569 P0.1 S1                                                    ; physical drive 0.1 goes forwards
                            M569 P0.2 S1                                                    ; physical drive 0.2 goes forwards
                            M569 P0.3 S1                                                    ; physical drive 0.3 goes forwards
                            M569 P0.4 S1                                                    ; physical drive 0.4 goes forwards
                            M569 P0.5 S1                                                    ; physical drive 0.5 goes forwards
                            M569 P1.0 S1                                                    ; physical drive 1.0 goes forwards
                            M584 X0.0 Y0.1 Z0.2:0.4:0.5:0.3 E1.0
                            M350 X16 Y128 Z16 E16  I1                                ; configure microstepping with interpolation
                            M92 X80.00 Y1280.00 Z400.00 E420.00          ; set steps per mm
                            M566 X900.00 Y900.00 Z60.00 E120.00        ; set maximum instantaneous speed changes (mm/min)
                            M203 X6000.00 Y6000.00 Z180.00 E1200.00 ; set maximum speeds (mm/min)
                            M201 X500.00 Y500.00 Z20.00 E250.00        ; set accelerations (mm/s^2)
                            M906 X2800 Y2800 Z1200 E1200 I30                      ; set motor currents (mA) and motor idle factor in per cent
                            M84 S30                                                         ; Set idle timeout
                            
                            T3P3Tonyundefined 1 Reply Last reply Reply Quote 0
                            • T3P3Tonyundefined
                              T3P3Tony administrators @Charles Fraser
                              last edited by

                              @charles-fraser it could be, where did those values come from originally? What Z motors do you have? also are you sure your Z steps/mm are right?

                              www.duet3d.com

                              Charles Fraserundefined 1 Reply Last reply Reply Quote 0
                              • Charles Fraserundefined
                                Charles Fraser @T3P3Tony
                                last edited by Charles Fraser

                                @t3p3tony

                                I just took standard NEMA17 1.6A power rating

                                The actual motor spec I can't find anywhere:

                                FC0444B4-A9FA-4970-B2CB-538C5CAEB69D.jpeg

                                24F7875F-0297-4952-9242-6714B17A94E3.jpeg

                                It's a screw with a lead of 5mm. It's defo not moving if I put +100 or +0.1 so is it really an issue with steps per mm ?

                                T3P3Tonyundefined 1 Reply Last reply Reply Quote 0
                                • T3P3Tonyundefined
                                  T3P3Tony administrators @Charles Fraser
                                  last edited by

                                  @charles-fraser said in Large Format Dowell to Duet conversion:

                                  is it really an issue with steps per

                                  assuming the gearing of those pulleys is 1.8:1 then 400 is correct I think. Other wise is probably not so far of that nothing moves when you only move 0.1mm in ZWithe the power turned off can you disconnect a Z motor and check the continuity of the two coils with a multi meter. Of the the 4 pins on the plug that you are plugging into the duet there should be two pairs of wires with low resistance.

                                  www.duet3d.com

                                  Charles Fraserundefined 1 Reply Last reply Reply Quote 0
                                  • Charles Fraserundefined
                                    Charles Fraser @T3P3Tony
                                    last edited by

                                    @t3p3tony

                                    Hi Tody I checked the pairs when wiring but I will double check now

                                    T3P3Tonyundefined 1 Reply Last reply Reply Quote 0
                                    • T3P3Tonyundefined
                                      T3P3Tony administrators @Charles Fraser
                                      last edited by

                                      @charles-fraser if the two pairs are pins 1-2 and pins 3-4 for the Z motors then the next step is to see if the motors turn individually, without the belts connected.

                                      www.duet3d.com

                                      Charles Fraserundefined 5 Replies Last reply Reply Quote 0
                                      • Charles Fraserundefined
                                        Charles Fraser @T3P3Tony
                                        last edited by

                                        @t3p3tony

                                        yup the pairs are pins 1+2 and 3+4

                                        so I loosened the belt and stuck a sticker atop the motor so I can see it spinning and it does spin now the tension is off the belt.

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                                        • Charles Fraserundefined
                                          Charles Fraser @T3P3Tony
                                          last edited by

                                          @t3p3tony it just sounds like the one z motor is trying to move though

                                          1 Reply Last reply Reply Quote 0
                                          • Charles Fraserundefined
                                            Charles Fraser @T3P3Tony
                                            last edited by

                                            @t3p3tony

                                            It seems to be working now ๐Ÿ™‚

                                            I'll try and work out steps per mm

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