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    "Error: Probe already triggered at ...." based on location??!

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    • izemanundefined
      izeman
      last edited by izeman

      I now read almost all topics I found about "Error: Probe already triggered at start of pra betnobing move". And none did help. Almost any mentioned to check wiring etc ...

      How it did start: I got a genuine bltouch probe working fine with a bent pin. So I took the chance to replace it with a triangle labs clone just to see how it would perform.

      I also installed a genuine e3d all metal hotend, so I had to calibrate z-trigger height. As soon as I did the last step and entered "G30 S-1", and entered the measured height to config.g the problems occured.

      Running G32 (for a dual z-axis setup) and these commands (bed.g):

      ; bed.g
      ; called to perform automatic bed compensation via G32
      ;
      ; generated by RepRapFirmware Configuration Tool v3.2.3 on Sat Feb 20 2021 00:36:17 GMT+0100 (Mitteleuropäische Normalzeit)
      M561 ; clear any bed transform
      G1 E-5 F50
      G30 P0 X112 Y0 Z-99999 ; probe near a leadscrew back
      G30 P1 X112 Y205 Z-99999 S2 ; probe near a leadscrew front
      

      Now running G32 I could probe the first axis, then the head moved to the second on, deployed the needle, immediately retracted it, and threw the "already triggered error".

      I was completely lost and removed the bltouch, checked everyhing etc. Until this morning I used the configuration tool to create a new config. And tadaaa! It worked instantely.

      Great I thought, but I want z-probing in the middle of the bed, so I changed homez.g:

      ; homez.g
      ; called to home the Z axis
      ;
      ; generated by RepRapFirmware Configuration Tool v3.3.12 on Mon Aug 15 2022 12:23:00 GMT+0200 (Central European Summer Time)
      G91              ; relative positioning
      G1 H2 Z5 F6000   ; lift Z relative to current position
      G90              ; absolute positioning
      ;G1 X15 Y15 F6000 ; go to first probe point
      G1 X115 Y115 F6000 ; go to middle of bed
      G30              ; home Z by probing the bed
      

      Guess what. It throws the same error again. I can't probe at 115/115 as it says "probe already triggered". Changing probing point back to 15/15 works fine again!

      HOW CAN THAT BE?!? Any ideas?

      This is release 3.4.1

      ; Configuration file for Duet WiFi (firmware version 3.3)
      ; executed by the firmware on start-up
      ;
      ; generated by RepRapFirmware Configuration Tool v3.3.12 on Mon Aug 15 2022 12:23:00 GMT+0200 (Central European Summer Time)
      
      ; General preferences
      G90                                            ; send absolute coordinates...
      M83                                            ; ...but relative extruder moves
      M550 P"Ender5_2"                               ; set printer name
      
      M918 P2	E4									   ; enable 12864
      M150 R255 U255 B255 P255 S13                   ; LCD Backlight full white
      
      ; Network
      M587 xxxxxxxx                             ; set password
      M552 S1                                        ; enable network
      M586 P0 S1                                     ; enable HTTP
      M586 P1 S0                                     ; disable FTP
      M586 P2 S0                                     ; disable Telnet
      
      ; Drives
      M569 P0 S0                                     ; physical drive 0 goes backwards X?
      M569 P1 S0                                     ; physical drive 1 goes backwards Y?
      M569 P2 S1                                     ; physical drive 2 goes forwards  = Z1
      M569 P3 S1  								   ; physical drive 3 goes forwards  = Extruder
      M569 P4 S0									   ; physical drive 4 goes backwards = Z2
      
      M584 X0 Y1 Z2:4 E3                             ; set drive mapping
      M671 X115:115 Y-70:240 S4                      ; Set the Z motor relative locations
      M350 X16 Y16 Z16 E16 I1                        ; configure microstepping with interpolation
      M92 X80.00 Y80.00 Z800.00 E413.00              ; set steps per mm 428=old 413=bgm
      M566 X1600.00 Y1600.00 Z800.00 E120.00         ; set maximum instantaneous speed changes (mm/min)
      M203 X10000.00 Y10000.00 Z600.00 E3600.00      ; set maximum speeds (mm/min)
      M201 X800.00 Y800.00 Z50.00 E5000.00           ; set accelerations (mm/s^2)
      M906 X1000 Y1000 Z900 E800                     ; set motor currents (mA)
      M84 S0                                         ; Disable motor idle current reduction
      
      ; Axis Limits
      M208 X0 Y0 Z0 S1                               ; set axis minima
      M208 X225 Y210 Z300 S0                         ; set axis maxima
      
      ; Endstops
      M574 X1 S1 P"xstop"                            ; configure active-high endstop for low end on X via pin xstop
      M574 Y1 S1 P"ystop"                            ; configure active-high endstop for low end on Y via pin ystop
      M574 Z1 S2                                     ; configure Z-probe endstop for low end on Z
      
      ; Z-Probe
      M950 S0 C"exp.heater3"                         ; create servo pin 0 for BLTouch
      M558 P9 C"^zprobe.in" H5 F120 T6000            ; set Z probe type to bltouch and the dive height + speeds
      G31 P500 X0 Y0 Z3                              ; set Z probe trigger value, offset and trigger height
      M557 X50:215 Y15:185 S20                   ; define mesh grid
      
      ; Heaters
      M308 S0 P"bedtemp" Y"thermistor" T100000 B4138 ; configure sensor 0 as thermistor on pin bedtemp
      M950 H0 C"bedheat" T0                          ; create bed heater output on bedheat and map it to sensor 0
      M307 H0 B1 S1.00                               ; enable bang-bang mode for the bed heater and set PWM limit
      M307 H0 R0.300 C548.0 D4.19 S1.00 V24.0
      M140 H0                                        ; map heated bed to heater 0
      M143 H0 S120                                   ; set temperature limit for heater 0 to 120C
      M308 S1 P"e0temp" Y"thermistor" T100000 B4138  ; configure sensor 1 as thermistor on pin e0temp
      M950 H1 C"e0heat" T1                           ; create nozzle heater output on e0heat and map it to sensor 1
      M307 H1 B0 S1.00                               ; disable bang-bang mode for heater  and set PWM limit
      M143 H1 S280                                   ; set temperature limit for heater 1 to 280C
      
      ; Fans
      M950 F0 C"fan0" Q500                           ; create fan 0 on pin fan0 and set its frequency
      M106 P0 S0 H-1                                 ; set fan 0 value. Thermostatic control is turned off
      M950 F1 C"fan1" Q500                           ; create fan 1 on pin fan1 and set its frequency
      M106 P1 S1 H1 T45                              ; set fan 1 value. Thermostatic control is turned on
      
      ; Tools
      M563 P0 D0 H1 F0                               ; define tool 0
      G10 P0 X0 Y0 Z0                                ; set tool 0 axis offsets
      G10 P0 R0 S0                                   ; set initial tool 0 active and standby temperatures to 0C
      
      ; Custom settings are not defined
      
      ; Miscellaneous
      M501                                           ; load saved parameters from non-volatile memory
      
      
      
      jay_s_ukundefined 1 Reply Last reply Reply Quote 0
      • jay_s_ukundefined
        jay_s_uk @izeman
        last edited by

        @izeman maybe try increasing the dive height a bit (the H value in M558)? or increase the Z height on line 6 from 5 to 10?

        Owns various duet boards and is the main wiki maintainer for the Teamgloomy LPC/STM32 port of RRF. Assume I'm running whatever the latest beta/stable build is

        izemanundefined 1 Reply Last reply Reply Quote 0
        • izemanundefined
          izeman @jay_s_uk
          last edited by

          @jay_s_uk said in "Error: Probe already triggered at ...." based on location??!:

          @izeman maybe try increasing the dive height a bit (the H value in M558)? or increase the Z height on line 6 from 5 to 10?

          Thanks for the suggestion but none helped. Result is the same.

          What's REALLY strange is: Running a MESH COMPENSATION it starts at like 15/15, then moves to the left (increases X by 20), 35/15, 55/15, 75/15 work fine, 95/15 doesn't work.

          I can repeat that as often as I want.

          I then changed G32 to probe X112/Y205 firstm to check if it maybe is just the second probe that doesn't work, but no. I says "already triggered at 112/205 then goes to 112/0 and probes just fine.

          jay_s_ukundefined 1 Reply Last reply Reply Quote 0
          • jay_s_ukundefined
            jay_s_uk @izeman
            last edited by

            @izeman only other thing I can think of is add a small amount of recovery time in on your M558 e.g. R0.2

            Owns various duet boards and is the main wiki maintainer for the Teamgloomy LPC/STM32 port of RRF. Assume I'm running whatever the latest beta/stable build is

            izemanundefined 1 Reply Last reply Reply Quote 0
            • izemanundefined
              izeman @jay_s_uk
              last edited by

              @jay_s_uk

              Next test: I moved the nozzle mm per mm and issued a G30 command to measure z-height.

              It's easy to predict when it will not work any more, because as soon as i cross the X125/Y41 mark the z-probe in web interface jumps from 0 to pink 1000. So everything below X125 and below Y41 is ok, once X>125 or Y>41 it triggers the error - I don't even need to issue the G30 command.

              izemanundefined jay_s_ukundefined 2 Replies Last reply Reply Quote 0
              • izemanundefined
                izeman @izeman
                last edited by izeman

                Doesn't seem to be so easy: it isn't a horizontal or vertical line I need to cross.

                The line seems to go from 152/0 to like 0/90.

                Maybe something with the heightmap?!

                izemanundefined 1 Reply Last reply Reply Quote 0
                • izemanundefined
                  izeman @izeman
                  last edited by

                  btw: I print perfectly fine though. I just need to ignore the G32 errors etc, but it can reach all bed positions and works fine.

                  1 Reply Last reply Reply Quote 0
                  • jay_s_ukundefined
                    jay_s_uk @izeman
                    last edited by

                    @izeman sounds like a wiring issue then and moving passed a set point pulls a wire

                    Owns various duet boards and is the main wiki maintainer for the Teamgloomy LPC/STM32 port of RRF. Assume I'm running whatever the latest beta/stable build is

                    izemanundefined 1 Reply Last reply Reply Quote 1
                    • izemanundefined
                      izeman @jay_s_uk
                      last edited by izeman

                      @jay_s_uk said in "Error: Probe already triggered at ...." based on location??!:

                      @izeman sounds like a wiring issue then and moving passed a set point pulls a wire

                      OH MAN! Seems it REALLY IS A WIRING ISSUE. I checked all connectors, measured for short and voltage before. Twice, three times, but it seems the long wire coming from the board is broken somewhere.
                      I can trigger the PINK 1000 by moving the wire.

                      THANKS!!

                      1 Reply Last reply Reply Quote 1
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