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    1LC - extruder randomly stopping/reversing - ≤3.5.0-rc1

    Scheduled Pinned Locked Moved Solved
    Beta Firmware
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    • Exerqtorundefined
      Exerqtor @droftarts
      last edited by Exerqtor

      @droftarts
      Okey, here is the SD-dump (I just took it), the only things I've left out is the "System Volume Information" folder, the debug logs and any other sliced jobs than the one I've been using for testing. And regarding IP-address and WiFi setup that's all done in runounce.g so you will have to deploy that yourself, as i suspect you're well aware of lol.

      Just as a heads up regarding testing the "air print / unloaded" i'm going to alter the jobfile so the bed temp is 30C, gonna try that now and report back.

      droftartsundefined 1 Reply Last reply Reply Quote 0
      • droftartsundefined
        droftarts administrators @Exerqtor
        last edited by

        @Exerqtor Great, thanks. This will have to wait until tomorrow now. Don't forget to enable cold extrude with M302 P1!

        Ian

        Bed-slinger - Mini5+ WiFi/1LC | RRP Fisher v1 - D2 WiFi | Polargraph - D2 WiFi | TronXY X5S - 6HC/Roto | CNC router - 6HC | Tractus3D T1250 - D2 Eth

        Exerqtorundefined 1 Reply Last reply Reply Quote 0
        • Exerqtorundefined
          Exerqtor @droftarts
          last edited by Exerqtor

          @droftarts
          Np, do it whenever you got time 😃 Yeah i skipped changing the hotend temp just incase the powerdraw to the toolboard might be a issue, still haven't had time to run it yet lol.


          Well that's for sure a definitive answer that loaded filament wasn't the issue, now it's acting up from the first layer again. Won't extrude at all during the print. However if I pause it and manuallly try to extrude through DWC or PD it extrudes without an issue.

          Here is the reports from the ongoing test without any extrusion:

          M122
          === Diagnostics ===
          RepRapFirmware for Duet 3 Mini 5+ version 3.5.0-rc.3+ (2024-02-27 13:52:47) running on Duet 3 Mini5plus WiFi (standalone mode)
          Board ID: XNHXF-HR6KL-K65J0-409N2-K9W1Z-RV2MZ
          Used output buffers: 10 of 40 (40 max)
          === RTOS ===
          Static ram: 103264
          Dynamic ram: 128568 of which 0 recycled
          Never used RAM 5016, free system stack 128 words
          Tasks: NETWORK(1,ready,144.4%,182) HEAT(3,nWait 6,2.6%,326) Move(4,nWait 6,1.7%,238) CanReceiv(6,nWait 1,4.8%,773) CanSender(5,nWait 7,0.0%,336) CanClock(7,delaying,0.7%,340) TMC(4,nWait 6,72.2%,68) MAIN(1,running,290.3%,595) IDLE(0,ready,80.6%,30) AIN(4,delaying,73.6%,260), total 670.9%
          Owned mutexes:
          === Platform ===
          Last reset 24:25:27 ago, cause: software
          Last software reset at 2024-02-28 17:11, reason: User, Gcodes spinning, available RAM 11836, slot 0
          Software reset code 0x0003 HFSR 0x00000000 CFSR 0x00000000 ICSR 0x0044f000 BFAR 0xe000ed38 SP 0x00000000 Task MAIN Freestk 0 n/a
          Error status: 0x04
          Aux0 errors 0,0,0
          MCU revision 3, ADC conversions started 87927453, completed 87927453, timed out 0, errs 0
          MCU temperature: min 34.4, current 46.0, max 46.4
          Supply voltage: min 23.4, current 24.1, max 24.7, under voltage events: 0, over voltage events: 0, power good: yes
          Heap OK, handles allocated/used 198/33, heap memory allocated/used/recyclable 2048/1764/1304, gc cycles 18673
          Events: 0 queued, 0 completed
          Driver 0: ok, SG min 0, read errors 0, write errors 0, ifcnt 87, reads 51758, writes 41, timeouts 0, DMA errors 0, CC errors 0
          Driver 1: ok, SG min 0, read errors 0, write errors 0, ifcnt 88, reads 51757, writes 41, timeouts 1, DMA errors 0, CC errors 0, failedOp 0x51
          Driver 2: ok, SG min 0, read errors 0, write errors 0, ifcnt 41, reads 51780, writes 18, timeouts 0, DMA errors 0, CC errors 0
          Driver 3: ok, SG min 0, read errors 0, write errors 0, ifcnt 42, reads 51780, writes 18, timeouts 1, DMA errors 0, CC errors 0, failedOp 0x01
          Driver 4: ok, SG min 0, read errors 0, write errors 0, ifcnt 42, reads 51781, writes 18, timeouts 0, DMA errors 0, CC errors 0
          Driver 5: not present
          Driver 6: not present
          Date/time: 2024-02-29 17:37:03
          Cache data hit count 4294967295
          Slowest loop: 229.18ms; fastest: 0.09ms
          === Storage ===
          Free file entries: 16
          SD card 0 detected, interface speed: 22.5MBytes/sec
          SD card longest read time 9.2ms, write time 67.1ms, max retries 0
          === Move ===
          DMs created 83, segments created 38, maxWait 85780177ms, bed compensation in use: mesh, height map offset 0.000, max steps late 1, min interval 0, bad calcs 0, ebfmin 0.00, ebfmax 0.00
          next step interrupt due in 13849 ticks, enabled
          Moves shaped first try 1145, on retry 293, too short 345, wrong shape 6378, maybepossible 191
          === DDARing 0 ===
          Scheduled moves 3966, completed 3926, hiccups 0, stepErrors 0, LaErrors 9, Underruns [0, 0, 2], CDDA state 3
          === DDARing 1 ===
          Scheduled moves 0, completed 0, hiccups 0, stepErrors 0, LaErrors 0, Underruns [0, 0, 0], CDDA state -1
          === Heat ===
          Bed heaters 0 -1 -1 -1, chamber heaters -1 -1 -1 -1, ordering errs 0
          Heater 0 is on, I-accum = 0.0
          Heater 1 is on, I-accum = 0.0
          === GCodes ===
          Movement locks held by null, null
          HTTP is idle in state(s) 0
          Telnet is idle in state(s) 0
          File is doing "G1 Z.85" in state(s) 0
          USB is idle in state(s) 0
          Aux is idle in state(s) 0
          Trigger is idle in state(s) 0
          Queue is idle in state(s) 0
          LCD is idle in state(s) 0
          SBC is idle in state(s) 0
          Daemon is doing "G4 P250" in state(s) 0 0, running macro
          Aux2 is idle in state(s) 0
          Autopause is idle in state(s) 0
          File2 is idle in state(s) 0, sync state 1
          Queue2 is idle in state(s) 0
          Q0 segments left 0, axes/extruders owned 0x0000807
          Code queue 0 is empty
          Q1 segments left 0, axes/extruders owned 0x0000000
          Code queue 1 is empty
          === Filament sensors ===
          check 0 clear 0
          Extruder 0 sensor: no filament
          === CAN ===
          Messages queued 791270, received 1781906, lost 0, errs 0, boc 0
          Longest wait 6ms for reply type 6024, peak Tx sync delay 276, free buffers 26 (min 25), ts 434512/434512/0
          Tx timeouts 0,0,0,0,0,0
          === Network ===
          Slowest loop: 207.39ms; fastest: 0.06ms
          Responder states: MQTT(0) HTTP(0) HTTP(0) HTTP(0) HTTP(0) FTP(0) Telnet(0)
          HTTP sessions: 1 of 8
          === WiFi ===
          Interface state: active
          Module is connected to access point 
          Failed messages: pending 0, notrdy 0, noresp 0
          Firmware version 2.1beta7
          MAC address c4:5b:be:ce:91:93
          Module reset reason: Power up, Vcc 3.38, flash size 2097152, free heap 42848
          WiFi IP address 192.168.10.x
          Signal strength -58dBm, channel 6, mode 802.11n, reconnections 0
          Clock register 00002001
          Socket states: 0 0 0 0 0 0 0 0
          M122 B121
          Diagnostics for board 121:
          Duet TOOL1LC rev 1.1 or later firmware version 3.5.0-rc.3+ (2024-02-26 15:24:37)
          Bootloader ID: SAMC21 bootloader version 2.3 (2021-01-26b1)
          All averaging filters OK
          Never used RAM 3112, free system stack 71 words
          Tasks: Move(3,nWait 7,0.4%,87) HEAT(2,nWait 6,32.4%,91) CanAsync(5,nWait 4,0.0%,49) CanRecv(3,nWait 1,1.2%,71) CanClock(5,nWait 1,1.8%,59) ACCEL(3,nWait 6,0.0%,53) TMC(2,nWait 6,296.3%,53) MAIN(1,running,478.3%,315) IDLE(0,ready,0.0%,27) AIN(2,delaying,428.1%,112), total 1238.6%
          Owned mutexes:
          Last reset 24:25:32 ago, cause: power up
          Last software reset data not available
          Driver 0: pos 0, 568.8 steps/mm, standstill, SG min 0, read errors 0, write errors 0, ifcnt 16, reads 921, writes 4, timeouts 6, DMA errors 0, CC errors 0, failedOp 0x6a, steps req 0 done 185963
          Moves scheduled 3356, completed 3356, in progress 0, hiccups 235, segs 36, step errors 0, maxLate 0 maxPrep 894, maxOverdue 0, maxInc 0, mcErrs 0, gcmErrs 0, ebfmin 0.00 max inf
          Peak sync jitter -3/9, peak Rx sync delay 221, resyncs 0/0, no timer interrupt scheduled
          VIN voltage: min 23.6, current 24.4, max 25.2
          MCU temperature: min 37.8C, current 40.9C, max 63.4C
          Last sensors broadcast 0x00000012 found 2 95 ticks ago, 0 ordering errs, loop time 0
          CAN messages queued 1781927, send timeouts 0, received 791335, lost 0, errs 0, boc 0, free buffers 18, min 18, error reg 0
          dup 0, oos 0/0/0/0, bm 0, wbm 0, rxMotionDelay 342, adv 35637/104588
          Accelerometer: LIS3DH, status: 00
          I2C bus errors 0, naks 0, contentions 0, other errors 0
          === Filament sensors ===
          Interrupt 5726621 to 0us, poll 5 to 1777us
          Driver 0: ok
          

          The only extrusion it did by itself is the load sequence right before doing the purge lines, not even the purge lines themself yielded any movement.

          dc42undefined 1 Reply Last reply Reply Quote 0
          • dc42undefined
            dc42 administrators @Exerqtor
            last edited by

            @Exerqtor I see that there are some hiccups on the tool board. Does it make any difference if you use M220 S50 just before starting the print, to run it at half speed?

            Duet WiFi hardware designer and firmware engineer
            Please do not ask me for Duet support via PM or email, use the forum
            http://www.escher3d.com, https://miscsolutions.wordpress.com

            Exerqtorundefined 2 Replies Last reply Reply Quote 0
            • Exerqtorundefined
              Exerqtor @dc42
              last edited by Exerqtor

              @dc42
              I can add it to the job code manually and run another test, give me a couple minutes and I'll report back.


              Nah, same exact thing only does the nozzle loading sequence then nothing:

              M122
              === Diagnostics ===
              RepRapFirmware for Duet 3 Mini 5+ version 3.5.0-rc.3+ (2024-02-27 13:52:47) running on Duet 3 Mini5plus WiFi (standalone mode)
              Board ID: XNHXF-HR6KL-K65J0-409N2-K9W1Z-RV2MZ
              Used output buffers: 25 of 40 (40 max)
              === RTOS ===
              Static ram: 103264
              Dynamic ram: 128568 of which 0 recycled
              Never used RAM 4992, free system stack 106 words
              Tasks: NETWORK(2,nWait 7,16.2%,182) HEAT(3,nWait 6,0.0%,326) Move(4,nWait 6,0.3%,238) CanReceiv(6,nWait 1,0.1%,773) CanSender(5,nWait 7,0.0%,328) CanClock(7,delaying,0.0%,340) TMC(4,delaying,0.8%,68) MAIN(1,running,80.5%,595) IDLE(0,ready,1.1%,30) AIN(4,delaying,0.9%,260), total 100.0%
              Owned mutexes: WiFi(NETWORK)
              === Platform ===
              Last reset 24:48:18 ago, cause: software
              Last software reset at 2024-02-28 17:11, reason: User, Gcodes spinning, available RAM 11836, slot 0
              Software reset code 0x0003 HFSR 0x00000000 CFSR 0x00000000 ICSR 0x0044f000 BFAR 0xe000ed38 SP 0x00000000 Task MAIN Freestk 0 n/a
              Error status: 0x04
              Aux0 errors 0,0,0
              MCU revision 3, ADC conversions started 89299231, completed 89299231, timed out 0, errs 0
              MCU temperature: min 36.2, current 40.0, max 46.2
              Supply voltage: min 23.5, current 23.7, max 24.5, under voltage events: 0, over voltage events: 0, power good: yes
              Heap OK, handles allocated/used 198/33, heap memory allocated/used/recyclable 2048/1572/1112, gc cycles 18995
              Events: 0 queued, 0 completed
              Driver 0: ok, SG min 0, read errors 0, write errors 0, ifcnt 106, reads 6635, writes 19, timeouts 0, DMA errors 0, CC errors 0
              Driver 1: ok, SG min 0, read errors 0, write errors 0, ifcnt 107, reads 6635, writes 19, timeouts 0, DMA errors 0, CC errors 0
              Driver 2: standstill, SG min 0, read errors 0, write errors 0, ifcnt 48, reads 6647, writes 7, timeouts 0, DMA errors 0, CC errors 0
              Driver 3: ok, SG min 0, read errors 0, write errors 0, ifcnt 49, reads 6647, writes 7, timeouts 0, DMA errors 0, CC errors 0
              Driver 4: ok, SG min 0, read errors 0, write errors 0, ifcnt 50, reads 6646, writes 8, timeouts 0, DMA errors 0, CC errors 0
              Driver 5: not present
              Driver 6: not present
              Date/time: 2024-02-29 17:59:55
              Cache data hit count 4294967295
              Slowest loop: 229.98ms; fastest: 0.09ms
              === Storage ===
              Free file entries: 16
              SD card 0 detected, interface speed: 22.5MBytes/sec
              SD card longest read time 9.0ms, write time 46.1ms, max retries 0
              === Move ===
              DMs created 83, segments created 39, maxWait 1072427ms, bed compensation in use: mesh, height map offset 0.000, max steps late 1, min interval 0, bad calcs 0, ebfmin 0.00, ebfmax 0.00
              next step interrupt due in 18 ticks, enabled
              Moves shaped first try 538, on retry 151, too short 149, wrong shape 2343, maybepossible 92
              === DDARing 0 ===
              Scheduled moves 348, completed 319, hiccups 0, stepErrors 0, LaErrors 5, Underruns [0, 0, 3], CDDA state 3
              === DDARing 1 ===
              Scheduled moves 0, completed 0, hiccups 0, stepErrors 0, LaErrors 0, Underruns [0, 0, 0], CDDA state -1
              === Heat ===
              Bed heaters 0 -1 -1 -1, chamber heaters -1 -1 -1 -1, ordering errs 0
              Heater 0 is on, I-accum = 0.3
              Heater 1 is on, I-accum = 0.0
              === GCodes ===
              Movement locks held by null, null
              HTTP is idle in state(s) 0
              Telnet is idle in state(s) 0
              File is idle in state(s) 3
              USB is idle in state(s) 0
              Aux is idle in state(s) 0
              Trigger is idle in state(s) 0
              Queue is idle in state(s) 0
              LCD is idle in state(s) 0
              SBC is idle in state(s) 0
              Daemon is doing "G4 P250" in state(s) 0 0, running macro
              Aux2 is idle in state(s) 0
              Autopause is idle in state(s) 0
              File2 is idle in state(s) 0
              Queue2 is idle in state(s) 0
              Q0 segments left 3, axes/extruders owned 0x0000807
              Code queue 0 is empty
              Q1 segments left 0, axes/extruders owned 0x0000000
              Code queue 1 is empty
              === Filament sensors ===
              check 0 clear 0
              Extruder 0 sensor: no filament
              === CAN ===
              Messages queued 15975, received 28320, lost 0, errs 0, boc 0
              Longest wait 6ms for reply type 6024, peak Tx sync delay 156, free buffers 26 (min 25), ts 6858/6858/0
              Tx timeouts 0,0,0,0,0,0
              === Network ===
              Slowest loop: 206.78ms; fastest: 0.06ms
              Responder states: MQTT(0) HTTP(0) HTTP(0) HTTP(0) HTTP(0) FTP(0) Telnet(0)
              HTTP sessions: 1 of 8
              === WiFi ===
              Interface state: active
              Module is connected to access point 
              Failed messages: pending 0, notrdy 0, noresp 0
              Firmware version 2.1beta7
              MAC address c4:5b:be:ce:91:93
              Module reset reason: Power up, Vcc 3.38, flash size 2097152, free heap 42676
              WiFi IP address 192.168.10.x
              Signal strength -52dBm, channel 6, mode 802.11n, reconnections 0
              Clock register 00002001
              Socket states: 0 0 0 0 0 0 0 0
              M122 B121
              Diagnostics for board 121:
              Duet TOOL1LC rev 1.1 or later firmware version 3.5.0-rc.3+ (2024-02-26 15:24:37)
              Bootloader ID: SAMC21 bootloader version 2.3 (2021-01-26b1)
              All averaging filters OK
              Never used RAM 3112, free system stack 71 words
              Tasks: Move(3,nWait 7,0.1%,87) HEAT(2,nWait 6,0.4%,91) CanAsync(5,nWait 4,0.0%,49) CanRecv(3,nWait 1,0.0%,71) CanClock(5,nWait 1,0.0%,59) ACCEL(3,nWait 6,0.0%,53) TMC(2,delaying,3.4%,53) MAIN(1,running,91.1%,315) IDLE(0,ready,0.0%,27) AIN(2,delaying,5.0%,112), total 100.0%
              Owned mutexes:
              Last reset 24:48:22 ago, cause: power up
              Last software reset data not available
              Driver 0: pos 0, 568.8 steps/mm, standstill, SG min 0, read errors 0, write errors 0, ifcnt 18, reads 29151, writes 2, timeouts 0, DMA errors 0, CC errors 0, steps req 0 done 113840
              Moves scheduled 3577, completed 3577, in progress 0, hiccups 110, segs 36, step errors 0, maxLate 0 maxPrep 883, maxOverdue 0, maxInc 0, mcErrs 0, gcmErrs 0, ebfmin 0.00 max inf
              Peak sync jitter -2/9, peak Rx sync delay 217, resyncs 0/0, no timer interrupt scheduled
              VIN voltage: min 23.7, current 24.5, max 24.9
              MCU temperature: min 37.8C, current 42.5C, max 63.4C
              Last sensors broadcast 0x00000012 found 2 8 ticks ago, 0 ordering errs, loop time 1
              CAN messages queued 28289, send timeouts 0, received 15909, lost 0, errs 0, boc 0, free buffers 18, min 18, error reg 0
              dup 0, oos 0/0/0/0, bm 0, wbm 0, rxMotionDelay 339, adv 35936/74646
              Accelerometer: LIS3DH, status: 00
              I2C bus errors 0, naks 0, contentions 0, other errors 0
              === Filament sensors ===
              Interrupt 5726621 to 0us, poll 5 to 2528us
              Driver 0: ok
              

              Those reports are taken during the first couple loops of the first layer btw.

              Exerqtorundefined 1 Reply Last reply Reply Quote 0
              • Exerqtorundefined
                Exerqtor @Exerqtor
                last edited by Exerqtor

                @Exerqtor
                For some reason the half speed factor didn't apply, I just set in manually in DWC and ran another set of reports on the same print session (still no extruder movement):

                M122
                === Diagnostics ===
                RepRapFirmware for Duet 3 Mini 5+ version 3.5.0-rc.3+ (2024-02-27 13:52:47) running on Duet 3 Mini5plus WiFi (standalone mode)
                Board ID: XNHXF-HR6KL-K65J0-409N2-K9W1Z-RV2MZ
                Used output buffers: 15 of 40 (40 max)
                === RTOS ===
                Static ram: 103264
                Dynamic ram: 128568 of which 0 recycled
                Never used RAM 4992, free system stack 106 words
                Tasks: NETWORK(1,ready,17.8%,182) HEAT(3,nWait 6,0.0%,326) Move(4,nWait 6,2.2%,235) CanReceiv(6,nWait 1,0.1%,773) CanSender(5,nWait 7,0.0%,328) CanClock(7,delaying,0.0%,340) TMC(4,nWait 6,0.9%,68) MAIN(1,running,76.7%,595) IDLE(0,ready,1.4%,30) AIN(4,delaying,0.9%,260), total 100.0%
                Owned mutexes:
                === Platform ===
                Last reset 24:52:22 ago, cause: software
                Last software reset at 2024-02-28 17:11, reason: User, Gcodes spinning, available RAM 11836, slot 0
                Software reset code 0x0003 HFSR 0x00000000 CFSR 0x00000000 ICSR 0x0044f000 BFAR 0xe000ed38 SP 0x00000000 Task MAIN Freestk 0 n/a
                Error status: 0x04
                Aux0 errors 0,0,0
                MCU revision 3, ADC conversions started 89542995, completed 89542993, timed out 0, errs 0
                MCU temperature: min 39.8, current 46.0, max 46.2
                Supply voltage: min 23.6, current 24.0, max 24.3, under voltage events: 0, over voltage events: 0, power good: yes
                Heap OK, handles allocated/used 198/33, heap memory allocated/used/recyclable 2048/1252/792, gc cycles 19048
                Events: 0 queued, 0 completed
                Driver 0: ok, SG min 0, read errors 0, write errors 0, ifcnt 106, reads 12823, writes 0, timeouts 0, DMA errors 0, CC errors 0
                Driver 1: ok, SG min 0, read errors 0, write errors 0, ifcnt 107, reads 12823, writes 0, timeouts 0, DMA errors 0, CC errors 0
                Driver 2: standstill, SG min 0, read errors 0, write errors 0, ifcnt 48, reads 12824, writes 0, timeouts 0, DMA errors 0, CC errors 0
                Driver 3: ok, SG min 0, read errors 0, write errors 0, ifcnt 49, reads 12824, writes 0, timeouts 0, DMA errors 0, CC errors 0
                Driver 4: ok, SG min 0, read errors 0, write errors 0, ifcnt 50, reads 12823, writes 0, timeouts 0, DMA errors 0, CC errors 0
                Driver 5: not present
                Driver 6: not present
                Date/time: 2024-02-29 18:03:59
                Cache data hit count 4294967295
                Slowest loop: 36.84ms; fastest: 0.10ms
                === Storage ===
                Free file entries: 16
                SD card 0 detected, interface speed: 22.5MBytes/sec
                SD card longest read time 8.1ms, write time 6.5ms, max retries 0
                === Move ===
                DMs created 83, segments created 39, maxWait 2727ms, bed compensation in use: mesh, height map offset 0.000, max steps late 1, min interval 0, bad calcs 0, ebfmin 0.00, ebfmax 0.00
                next step interrupt due in 39 ticks, enabled
                Moves shaped first try 43, on retry 1, too short 33, wrong shape 1516, maybepossible 4
                === DDARing 0 ===
                Scheduled moves 2067, completed 2054, hiccups 0, stepErrors 0, LaErrors 0, Underruns [0, 0, 0], CDDA state 3
                === DDARing 1 ===
                Scheduled moves 0, completed 0, hiccups 0, stepErrors 0, LaErrors 0, Underruns [0, 0, 0], CDDA state -1
                === Heat ===
                Bed heaters 0 -1 -1 -1, chamber heaters -1 -1 -1 -1, ordering errs 0
                Heater 0 is on, I-accum = 0.0
                Heater 1 is on, I-accum = 0.0
                === GCodes ===
                Movement locks held by null, null
                HTTP is idle in state(s) 0
                Telnet is idle in state(s) 0
                File is idle in state(s) 3
                USB is idle in state(s) 0
                Aux is idle in state(s) 0
                Trigger is idle in state(s) 0
                Queue is idle in state(s) 0
                LCD is idle in state(s) 0
                SBC is idle in state(s) 0
                Daemon is doing "G4 P250" in state(s) 0 0, running macro
                Aux2 is idle in state(s) 0
                Autopause is idle in state(s) 0
                File2 is idle in state(s) 0, sync state 1
                Queue2 is idle in state(s) 0
                Q0 segments left 1, axes/extruders owned 0x0000807
                Code queue 0 is empty
                Q1 segments left 0, axes/extruders owned 0x0000000
                Code queue 1 is empty
                === Filament sensors ===
                check 0 clear 0
                Extruder 0 sensor: no filament
                === CAN ===
                Messages queued 3885, received 5028, lost 0, errs 0, boc 0
                Longest wait 6ms for reply type 6024, peak Tx sync delay 198, free buffers 26 (min 25), ts 1219/1219/0
                Tx timeouts 0,0,0,0,0,0
                === Network ===
                Slowest loop: 20.37ms; fastest: 0.06ms
                Responder states: MQTT(0) HTTP(2) HTTP(0) HTTP(0) HTTP(0) FTP(0) Telnet(0)
                HTTP sessions: 1 of 8
                === WiFi ===
                Interface state: active
                Module is connected to access point 
                Failed messages: pending 0, notrdy 0, noresp 0
                Firmware version 2.1beta7
                MAC address c4:5b:be:ce:91:93
                Module reset reason: Power up, Vcc 3.38, flash size 2097152, free heap 39588
                WiFi IP address 192.168.10.x
                Signal strength -54dBm, channel 6, mode 802.11n, reconnections 0
                Clock register 00002001
                Socket states: 0 0 0 0 0 0 0 0
                M122 B121
                Diagnostics for board 121:
                Duet TOOL1LC rev 1.1 or later firmware version 3.5.0-rc.3+ (2024-02-26 15:24:37)
                Bootloader ID: SAMC21 bootloader version 2.3 (2021-01-26b1)
                All averaging filters OK
                Never used RAM 3112, free system stack 71 words
                Tasks: Move(3,nWait 7,0.1%,87) HEAT(2,nWait 6,0.4%,91) CanAsync(5,nWait 4,0.0%,49) CanRecv(3,nWait 1,0.1%,71) CanClock(5,nWait 1,0.0%,59) ACCEL(3,nWait 6,0.0%,53) TMC(2,nWait 6,3.4%,53) MAIN(1,running,91.0%,315) IDLE(0,ready,0.0%,27) AIN(2,delaying,5.0%,112), total 100.0%
                Owned mutexes:
                Last reset 24:52:27 ago, cause: power up
                Last software reset data not available
                Driver 0: pos 0, 568.8 steps/mm, standstill, SG min 0, read errors 0, write errors 0, ifcnt 18, reads 57100, writes 0, timeouts 0, DMA errors 0, CC errors 0, steps req 0 done 2550
                Moves scheduled 3587, completed 3587, in progress 0, hiccups 5, segs 36, step errors 0, maxLate 0 maxPrep 514, maxOverdue 0, maxInc 0, mcErrs 0, gcmErrs 0, ebfmin 0.00 max inf
                Peak sync jitter -2/9, peak Rx sync delay 213, resyncs 0/0, no timer interrupt scheduled
                VIN voltage: min 24.2, current 24.4, max 24.9
                MCU temperature: min 37.8C, current 41.7C, max 63.4C
                Last sensors broadcast 0x00000012 found 2 116 ticks ago, 0 ordering errs, loop time 0
                CAN messages queued 5062, send timeouts 0, received 3897, lost 0, errs 0, boc 0, free buffers 18, min 18, error reg 0
                dup 0, oos 0/0/0/0, bm 0, wbm 0, rxMotionDelay 329, adv 36085/104580
                Accelerometer: LIS3DH, status: 00
                I2C bus errors 0, naks 0, contentions 0, other errors 0
                === Filament sensors ===
                Interrupt 5726621 to 0us, poll 9 to 1722us
                Driver 0: ok
                

                I went through the whole system macro by macro in executed order another time yesterday evening and i can't for the life of it find anything that could cause the behaviour this time either.

                How big is the code changes between 3.5.0-b4 and 3.5.0-rc1 in the regard to what might produce this bug? Given that everything plays nice in beta4 it seems rational to assume that the buggy code got added at that point, and is still persisting in the following release candidates.

                droftartsundefined 1 Reply Last reply Reply Quote 0
                • droftartsundefined
                  droftarts administrators @Exerqtor
                  last edited by

                  @Exerqtor The changes should be listed here: https://github.com/Duet3D/RepRapFirmware/wiki/Changelog-RRF-3.x-RC#reprapfirmware-350-rc1-changes-since-350-beta4
                  To actually do a code review, 3.5.0-beta.4 was release on the 9th June, and 3.5.0-rc.1 on 1st September, so it's looking at all the commits over a nearly 3 month period.

                  I'm just setting up to run the tests, which involves swapping the X axis on my printer! Don't worry, it was due an upgrade.

                  Ian

                  Bed-slinger - Mini5+ WiFi/1LC | RRP Fisher v1 - D2 WiFi | Polargraph - D2 WiFi | TronXY X5S - 6HC/Roto | CNC router - 6HC | Tractus3D T1250 - D2 Eth

                  Exerqtorundefined 1 Reply Last reply Reply Quote 0
                  • Exerqtorundefined
                    Exerqtor @droftarts
                    last edited by Exerqtor

                    @droftarts said in 1LC - extruder randomly stopping/reversing - ≤3.5.0-r1:

                    @Exerqtor The changes should be listed here: https://github.com/Duet3D/RepRapFirmware/wiki/Changelog-RRF-3.x-RC#reprapfirmware-350-rc1-changes-since-350-beta4
                    To actually do a code review, 3.5.0-beta.4 was release on the 9th June, and 3.5.0-rc.1 on 1st September, so it's looking at all the commits over a nearly 3 month period.

                    Yeah it's alot of commits/code to read through so I totally get why it's a bitch to track down.

                    I'll try to disable the filament sensor and see if that makes a difference just for the shits later. Thats pretty much "the only thing" I can't remember trying out this far.

                    I'm just setting up to run the tests, which involves swapping the X axis on my printer! Don't worry, it was due an upgrade.

                    Ian

                    It will be interesting hearing how it plays out for you!

                    1 Reply Last reply Reply Quote 0
                    • Exerqtorundefined
                      Exerqtor @dc42
                      last edited by

                      @dc42

                      Ok so i've tried out a couple other things too now, but it still yields the same result.

                      • Updated the toolboards bootloader to 2.8, and reinstalled with the binaries mentioned earleir.
                      • Commented out the filament sensor code from config.g.
                      • Added M220 S50 to my start gcode so every extruder move is at 50% from the getgo.

                      Here is the reports from when it's not extruding agian (stopped at the "usual point" in layer 3) :

                      M122
                      === Diagnostics ===
                      RepRapFirmware for Duet 3 Mini 5+ version 3.5.0-rc.3+ (2024-02-27 13:52:47) running on Duet 3 Mini5plus WiFi (standalone mode)
                      Board ID: XNHXF-HR6KL-K65J0-409N2-K9W1Z-RV2MZ
                      Used output buffers: 9 of 40 (34 max)
                      === RTOS ===
                      Static ram: 103264
                      Dynamic ram: 128496 of which 0 recycled
                      Never used RAM 3128, free system stack 128 words
                      Tasks: NETWORK(2,nWait 7,17.3%,196) HEAT(3,nWait 6,0.0%,351) Move(4,nWait 6,1.5%,241) CanReceiv(6,nWait 1,0.1%,794) CanSender(5,nWait 7,0.0%,328) CanClock(7,delaying,0.0%,340) TMC(4,nWait 6,0.9%,68) MAIN(1,running,78.0%,602) IDLE(0,ready,1.4%,30) AIN(4,delaying,0.9%,260), total 100.0%
                      Owned mutexes: WiFi(NETWORK)
                      === Platform ===
                      Last reset 00:17:57 ago, cause: software
                      Last software reset at 2024-03-01 14:10, reason: User, Gcodes spinning, available RAM 4992, slot 1
                      Software reset code 0x0003 HFSR 0x00000000 CFSR 0x00000000 ICSR 0x00000000 BFAR 0xe000ed38 SP 0x00000000 Task MAIN Freestk 0 n/a
                      Error status: 0x00
                      Aux0 errors 0,0,0
                      MCU revision 3, ADC conversions started 1078021, completed 1078021, timed out 0, errs 0
                      MCU temperature: min 35.3, current 46.0, max 46.4
                      Supply voltage: min 2.8, current 23.9, max 24.4, under voltage events: 0, over voltage events: 0, power good: yes
                      Heap OK, handles allocated/used 198/33, heap memory allocated/used/recyclable 4096/1060/600, gc cycles 148
                      Events: 0 queued, 0 completed
                      Driver 0: standstill, SG min 0, read errors 0, write errors 0, ifcnt 31, reads 56674, writes 31, timeouts 0, DMA errors 0, CC errors 0
                      Driver 1: ok, SG min 0, read errors 0, write errors 0, ifcnt 31, reads 56673, writes 31, timeouts 0, DMA errors 0, CC errors 0
                      Driver 2: standstill, SG min 0, read errors 0, write errors 0, ifcnt 20, reads 56684, writes 20, timeouts 0, DMA errors 0, CC errors 0
                      Driver 3: standstill, SG min 0, read errors 0, write errors 0, ifcnt 21, reads 56683, writes 21, timeouts 0, DMA errors 0, CC errors 0
                      Driver 4: standstill, SG min 0, read errors 0, write errors 0, ifcnt 20, reads 56685, writes 20, timeouts 0, DMA errors 0, CC errors 0
                      Driver 5: not present
                      Driver 6: not present
                      Date/time: 2024-03-01 14:28:33
                      Cache data hit count 1597184571
                      Slowest loop: 222.42ms; fastest: 0.09ms
                      === Storage ===
                      Free file entries: 16
                      SD card 0 detected, interface speed: 22.5MBytes/sec
                      SD card longest read time 9.5ms, write time 46.1ms, max retries 0
                      === Move ===
                      DMs created 83, segments created 34, maxWait 210310ms, bed compensation in use: mesh, height map offset 0.000, max steps late 1, min interval 0, bad calcs 0, ebfmin 0.00, ebfmax 0.00
                      next step interrupt due in 16 ticks, enabled
                      Moves shaped first try 928, on retry 45, too short 162, wrong shape 5053, maybepossible 89
                      === DDARing 0 ===
                      Scheduled moves 7843, completed 7803, hiccups 0, stepErrors 0, LaErrors 6, Underruns [0, 0, 0], CDDA state 3
                      === DDARing 1 ===
                      Scheduled moves 0, completed 0, hiccups 0, stepErrors 0, LaErrors 0, Underruns [0, 0, 0], CDDA state -1
                      === Heat ===
                      Bed heaters 0 -1 -1 -1, chamber heaters -1 -1 -1 -1, ordering errs 0
                      Heater 0 is on, I-accum = 0.6
                      Heater 1 is on, I-accum = 0.0
                      === GCodes ===
                      Movement locks held by null, null
                      HTTP is idle in state(s) 0
                      Telnet is idle in state(s) 0
                      File is doing "G1 Z2.55 F21000" in state(s) 0
                      USB is idle in state(s) 0
                      Aux is idle in state(s) 0
                      Trigger is idle in state(s) 0
                      Queue is idle in state(s) 0
                      LCD is idle in state(s) 0
                      SBC is idle in state(s) 0
                      Daemon is doing "G4 P250" in state(s) 0 0, running macro
                      Aux2 is idle in state(s) 0
                      Autopause is idle in state(s) 0
                      File2 is idle in state(s) 0, sync state 1
                      Queue2 is idle in state(s) 0
                      Q0 segments left 1, axes/extruders owned 0x0000807
                      Code queue 0 is empty
                      Q1 segments left 0, axes/extruders owned 0x0000000
                      Code queue 1 is empty
                      === CAN ===
                      Messages queued 16603, received 21779, lost 0, errs 1297, boc 0
                      Longest wait 5ms for reply type 6024, peak Tx sync delay 6564, free buffers 26 (min 25), ts 5390/5388/0
                      Tx timeouts 0,0,1,0,0,0 last cancelled message type 30 dest 127
                      === Network ===
                      Slowest loop: 205.29ms; fastest: 0.00ms
                      Responder states: MQTT(0) HTTP(0) HTTP(0) HTTP(0) HTTP(0) FTP(0) Telnet(0)
                      HTTP sessions: 1 of 8
                      === WiFi ===
                      Interface state: active
                      Module is connected to access point 
                      Failed messages: pending 0, notrdy 0, noresp 0
                      Firmware version 2.1beta7
                      MAC address c4:5b:be:ce:91:93
                      Module reset reason: Power up, Vcc 3.38, flash size 2097152, free heap 42320
                      WiFi IP address 192.168.10.x
                      Signal strength -53dBm, channel 6, mode 802.11n, reconnections 0
                      Clock register 00002001
                      Socket states: 0 0 0 0 0 0 0 0
                      	M122 B121
                      Diagnostics for board 121:
                      Duet TOOL1LC rev 1.1 or later firmware version 3.5.0-rc.3+ (2024-02-26 15:24:37)
                      Bootloader ID: SAMC21 bootloader version 2.8 (2023-07-25)
                      All averaging filters OK
                      Never used RAM 3244, free system stack 71 words
                      Tasks: Move(3,nWait 7,0.2%,91) HEAT(2,nWait 6,0.4%,99) CanAsync(5,nWait 4,0.0%,51) CanRecv(3,nWait 1,0.1%,71) CanClock(5,nWait 1,0.0%,59) ACCEL(3,nWait 6,0.0%,53) TMC(2,nWait 6,3.5%,53) MAIN(1,running,90.9%,315) IDLE(0,ready,0.0%,27) AIN(2,delaying,5.0%,112), total 100.0%
                      Owned mutexes:
                      Last reset 00:18:00 ago, cause: power up
                      Last software reset data not available
                      Driver 0: pos 0, 568.8 steps/mm, standstill, SG min 0, read errors 0, write errors 0, ifcnt 13, reads 63028, writes 1, timeouts 0, DMA errors 0, CC errors 0, steps req 0 done 433233
                      Moves scheduled 3059, completed 3059, in progress 0, hiccups 227, segs 32, step errors 0, maxLate 0 maxPrep 791, maxOverdue 143, maxInc 51, mcErrs 0, gcmErrs 0, ebfmin 0.00 max inf
                      Peak sync jitter -3/9, peak Rx sync delay 220, resyncs 0/0, no timer interrupt scheduled
                      VIN voltage: min 23.7, current 24.4, max 24.9
                      MCU temperature: min 37.5C, current 53.8C, max 53.8C
                      Last sensors broadcast 0x00000012 found 2 64 ticks ago, 0 ordering errs, loop time 0
                      CAN messages queued 21153, send timeouts 0, received 16336, lost 0, errs 0, boc 0, free buffers 18, min 18, error reg 0
                      dup 0, oos 0/0/0/0, bm 0, wbm 0, rxMotionDelay 372, adv 35617/96411
                      Accelerometer: LIS3DH, status: 00
                      I2C bus errors 0, naks 0, contentions 0, other errors 0
                      
                      dc42undefined 1 Reply Last reply Reply Quote 0
                      • dc42undefined
                        dc42 administrators @Exerqtor
                        last edited by dc42

                        @Exerqtor you said that if you pause and then extrude manually, it works. Does it work if you send a G1 command that does both movement and extrusion? What happens if you resume the print after the pause?

                        Duet WiFi hardware designer and firmware engineer
                        Please do not ask me for Duet support via PM or email, use the forum
                        http://www.escher3d.com, https://miscsolutions.wordpress.com

                        Exerqtorundefined 2 Replies Last reply Reply Quote 0
                        • Exerqtorundefined
                          Exerqtor @dc42
                          last edited by Exerqtor

                          @dc42 I haven't tried doing a G1 move and extrusion, just extrude and retract with DWC or PD. I'll test that tomorrow.

                          When i resume the printer after a pause it goes back to the print just like expected except it don't extrude. Pretty much pics up right where and as it did before the pause.

                          1 Reply Last reply Reply Quote 0
                          • Exerqtorundefined
                            Exerqtor @dc42
                            last edited by Exerqtor

                            @dc42 said in 1LC - extruder randomly stopping/reversing - ≤3.5.0-r1:

                            @Exerqtor you said that if you pause and then extrude manually, it works. Does it work if you send a G1 command that does both movement and extrusion? What happens if you resume the print after the pause?

                            Sorry for the late reply but I've been out cold with the stomach flu the whole weekend 🤮💩


                            Finally got around testing this today though! So I made a macro containing G1 X0.1 Y200.0 F1500.0 E15 that I ran (manually from PD) while the printer was paused after it had bugged out during the test print (printhead moves to X/Y0 when paused) and this is what happens:

                            • The printhead moves to Y200, but don't extrude anything.
                            • I try to manually extrude 20mm @ 5mm/s, through PD and that works.
                            • I manually jog the printhead back too X/Y0 and try to run the "G1 macro" once more, with the same outcome ast the first time i tried.
                            • I then manually extrude another 20mm with PD, that works.
                            • Tries to resume the print, and it goes on like every other time with all movement and no extrusion.

                            Here is the reports from when it's resumed after runing the above tests:

                            	M122
                            === Diagnostics ===
                            RepRapFirmware for Duet 3 Mini 5+ version 3.5.0-rc.3+ (2024-02-27 13:52:47) running on Duet 3 Mini5plus WiFi (standalone mode)
                            Board ID: XNHXF-HR6KL-K65J0-409N2-K9W1Z-RV2MZ
                            Used output buffers: 19 of 40 (40 max)
                            === RTOS ===
                            Static ram: 103264
                            Dynamic ram: 128512 of which 0 recycled
                            Never used RAM 3016, free system stack 138 words
                            Tasks: NETWORK(2,nWait 7,17.2%,226) HEAT(3,nWait 6,0.0%,342) Move(4,nWait 6,0.8%,238) CanReceiv(6,nWait 1,0.1%,796) CanSender(5,nWait 7,0.0%,337) CanClock(7,delaying,0.0%,340) TMC(4,nWait 6,0.9%,68) MAIN(1,running,78.7%,602) IDLE(0,ready,1.4%,30) AIN(4,delaying,0.9%,260), total 100.0%
                            Owned mutexes: WiFi(NETWORK)
                            === Platform ===
                            Last reset 00:13:18 ago, cause: software
                            Last software reset at 2024-03-04 17:48, reason: User, Gcodes spinning, available RAM 11908, slot 0
                            Software reset code 0x0003 HFSR 0x00000000 CFSR 0x00000000 ICSR 0x00489000 BFAR 0xe000ed38 SP 0x00000000 Task MAIN Freestk 0 n/a
                            Error status: 0x04
                            Aux0 errors 0,0,0
                            MCU revision 3, ADC conversions started 799401, completed 799401, timed out 0, errs 0
                            MCU temperature: min 36.2, current 45.3, max 46.6
                            Supply voltage: min 3.0, current 24.1, max 24.8, under voltage events: 0, over voltage events: 0, power good: yes
                            Heap OK, handles allocated/used 198/33, heap memory allocated/used/recyclable 4096/3076/2616, gc cycles 112
                            Events: 0 queued, 0 completed
                            Driver 0: standstill, SG min 0, read errors 0, write errors 0, ifcnt 33, reads 41985, writes 33, timeouts 0, DMA errors 0, CC errors 0
                            Driver 1: ok, SG min 0, read errors 0, write errors 0, ifcnt 33, reads 41985, writes 33, timeouts 0, DMA errors 0, CC errors 0
                            Driver 2: ok, SG min 0, read errors 0, write errors 0, ifcnt 21, reads 41997, writes 21, timeouts 0, DMA errors 0, CC errors 0
                            Driver 3: ok, SG min 0, read errors 0, write errors 0, ifcnt 22, reads 41996, writes 22, timeouts 0, DMA errors 0, CC errors 0
                            Driver 4: ok, SG min 0, read errors 0, write errors 0, ifcnt 21, reads 41997, writes 21, timeouts 0, DMA errors 0, CC errors 0
                            Driver 5: not present
                            Driver 6: not present
                            Date/time: 2024-03-04 18:01:30
                            Cache data hit count 1235346997
                            Slowest loop: 224.32ms; fastest: 0.09ms
                            === Storage ===
                            Free file entries: 16
                            SD card 0 detected, interface speed: 22.5MBytes/sec
                            SD card longest read time 9.7ms, write time 8.2ms, max retries 0
                            === Move ===
                            DMs created 83, segments created 38, maxWait 239837ms, bed compensation in use: mesh, height map offset 0.000, max steps late 1, min interval 0, bad calcs 0, ebfmin 0.00, ebfmax 0.00
                            next step interrupt due in 35 ticks, enabled
                            Moves shaped first try 288, on retry 48, too short 115, wrong shape 2458, maybepossible 56
                            === DDARing 0 ===
                            Scheduled moves 3621, completed 3591, hiccups 0, stepErrors 0, LaErrors 1, Underruns [0, 0, 5], CDDA state 3
                            === DDARing 1 ===
                            Scheduled moves 0, completed 0, hiccups 0, stepErrors 0, LaErrors 0, Underruns [0, 0, 0], CDDA state -1
                            === Heat ===
                            Bed heaters 0 -1 -1 -1, chamber heaters -1 -1 -1 -1, ordering errs 0
                            Heater 0 is on, I-accum = 0.4
                            Heater 1 is on, I-accum = 0.0
                            === GCodes ===
                            Movement locks held by null, null
                            HTTP is idle in state(s) 0
                            Telnet is idle in state(s) 0
                            File is doing "G1 X188.12 Y188.973 E.0049" in state(s) 0
                            USB is idle in state(s) 0
                            Aux is idle in state(s) 0
                            Trigger is idle in state(s) 0
                            Queue is idle in state(s) 0
                            LCD is idle in state(s) 0
                            SBC is idle in state(s) 0
                            Daemon is doing "G4 P250" in state(s) 0 0, running macro
                            Aux2 is idle in state(s) 0
                            Autopause is idle in state(s) 0
                            File2 is idle in state(s) 0, sync state 1
                            Queue2 is idle in state(s) 0
                            Q0 segments left 1, axes/extruders owned 0x0000807
                            Code queue 0 is empty
                            Q1 segments left 0, axes/extruders owned 0x0000000
                            Code queue 1 is empty
                            === Filament sensors ===
                            check 0 clear 0
                            Extruder 0 sensor: no filament
                            === CAN ===
                            Messages queued 10502, received 16605, lost 0, errs 1286, boc 0
                            Longest wait 6ms for reply type 6013, peak Tx sync delay 4831, free buffers 26 (min 25), ts 3995/3993/0
                            Tx timeouts 0,0,1,0,0,0 last cancelled message type 30 dest 127
                            === Network ===
                            Slowest loop: 10.65ms; fastest: 0.00ms
                            Responder states: MQTT(0) HTTP(0) HTTP(0) HTTP(0) HTTP(0) FTP(0) Telnet(0)
                            HTTP sessions: 1 of 8
                            === WiFi ===
                            Interface state: active
                            Module is connected to access point 
                            Failed messages: pending 0, notrdy 0, noresp 0
                            Firmware version 2.1beta7
                            MAC address c4:5b:be:ce:91:93
                            Module reset reason: Power up, Vcc 3.38, flash size 2097152, free heap 42692
                            WiFi IP address 192.168.10.x
                            Signal strength -52dBm, channel 6, mode 802.11n, reconnections 0
                            Clock register 00002001
                            Socket states: 0 0 0 0 0 0 0 0
                            M122 B121
                            Diagnostics for board 121:
                            Duet TOOL1LC rev 1.1 or later firmware version 3.5.0-rc.3+ (2024-02-26 15:24:37)
                            Bootloader ID: SAMC21 bootloader version 2.8 (2023-07-25)
                            All averaging filters OK
                            Never used RAM 3160, free system stack 71 words
                            Tasks: Move(3,nWait 7,0.1%,91) HEAT(2,nWait 6,0.4%,99) CanAsync(5,nWait 4,0.0%,51) CanRecv(3,nWait 1,0.0%,71) CanClock(5,nWait 1,0.0%,59) ACCEL(3,nWait 6,0.0%,53) TMC(2,nWait 6,3.5%,53) MAIN(1,running,91.0%,315) IDLE(0,ready,0.0%,27) AIN(2,delaying,5.0%,112), total 100.0%
                            Owned mutexes:
                            Last reset 00:13:21 ago, cause: VDD brownout
                            Last software reset data not available
                            Driver 0: pos 0, 568.8 steps/mm, standstill, SG min 0, read errors 0, write errors 0, ifcnt 12, reads 7118, writes 12, timeouts 0, DMA errors 0, CC errors 0, steps req 0 done 392533
                            Moves scheduled 2791, completed 2791, in progress 0, hiccups 111, segs 34, step errors 0, maxLate 0 maxPrep 873, maxOverdue 96, maxInc 41, mcErrs 0, gcmErrs 0, ebfmin 0.00 max inf
                            Peak sync jitter -2/9, peak Rx sync delay 216, resyncs 0/0, no timer interrupt scheduled
                            VIN voltage: min 23.7, current 24.4, max 25.2
                            MCU temperature: min 45.1C, current 62.9C, max 62.9C
                            Last sensors broadcast 0x00000012 found 2 116 ticks ago, 0 ordering errs, loop time 0
                            CAN messages queued 16690, send timeouts 0, received 10583, lost 0, errs 0, boc 0, free buffers 18, min 18, error reg 0
                            dup 0, oos 0/0/0/0, bm 0, wbm 0, rxMotionDelay 375, adv 35649/107889
                            Accelerometer: LIS3DH, status: 00
                            I2C bus errors 0, naks 3, contentions 0, other errors 0
                            === Filament sensors ===
                            Interrupt 5726621 to 0us, poll 4 to 1730us
                            Driver 0: ok
                            
                            Exerqtorundefined 1 Reply Last reply Reply Quote 0
                            • Exerqtorundefined
                              Exerqtor @Exerqtor
                              last edited by Exerqtor

                              @droftarts, how did your test turn out btw? If you've found the time to do so yet 😅

                              droftartsundefined 1 Reply Last reply Reply Quote 0
                              • droftartsundefined
                                droftarts administrators @Exerqtor
                                last edited by

                                @Exerqtor sorry, it’s taken me a bit longer than expected to update my machine. Apparently linear bearings need lubricating at least once every 10 years! However, it’s back up together, the 1LC is wired up to a Hemera, just need to finish off commissioning and testing, then I can break it again trying to emulate your setup!

                                Ian

                                Bed-slinger - Mini5+ WiFi/1LC | RRP Fisher v1 - D2 WiFi | Polargraph - D2 WiFi | TronXY X5S - 6HC/Roto | CNC router - 6HC | Tractus3D T1250 - D2 Eth

                                Exerqtorundefined 1 Reply Last reply Reply Quote 1
                                • Exerqtorundefined
                                  Exerqtor @droftarts
                                  last edited by Exerqtor

                                  @droftarts no need to excuse yourself! 😅 Yeah those darn rails and their demands lol.

                                  Take your time, I still fall back to 3.5.0-b4 every time I need to get something printed. But it would be really nice to find and fix the issue before the next rc *wishfull thinking* 😇

                                  dc42undefined 1 Reply Last reply Reply Quote 0
                                  • dc42undefined
                                    dc42 administrators @Exerqtor
                                    last edited by dc42

                                    @Exerqtor thanks for running that test.

                                    I'm starting to think that the issue must be with the main board firmware, because the tool board only sees the extrusion movement command and has no idea whether there is axis movement as well. Have any of the tests with different firmware versions established which firmware affects the symptoms? For example, if you revert the tool board firmware back to 3.5.0-rc.1 or rc.2 (or even b4) but keep the main board firmware at rc.3+, does the symptom change? I suggest you disable your filament monitor during these tests to avoid incompatibility issues.

                                    Duet WiFi hardware designer and firmware engineer
                                    Please do not ask me for Duet support via PM or email, use the forum
                                    http://www.escher3d.com, https://miscsolutions.wordpress.com

                                    Exerqtorundefined 1 Reply Last reply Reply Quote 0
                                    • Exerqtorundefined
                                      Exerqtor @dc42
                                      last edited by Exerqtor

                                      @dc42 I haven't tried mismatching the firmware between the toolboard and main board. I can try in a little while, going backwards from rc3+ on the toolboard until b4 and report back.


                                      Well this didn't go as planned lol.
                                      With rc3+ on the main board and rc2, rc1 or b4 on the toolboard i get issues with my Z-probe:
                                      On boot, from config.g:

                                      Error in start-up file macro line 118: invalid Z probe index
                                      
                                      Line 117: M558 K0 P8 C"^121.io2.in" H2 R0.2 F300:180 T18000 A1 S0.03                     ; Set Z probe number ,type, input pin, dive height,recovery time, feed rate, travel speed, max probes & tolerance when probing multiple times
                                      Line 118: G31 K0 P500 X0 Y0 Z-1.170                                                      ; Set Z probe trigger value, offset and trigger height (higher Z value = nozzle closer to bed)
                                      

                                      In a try to work around that i did some changes, and that just moved the issue:

                                      Error in start-up file macro line 120: invalid Z probe index
                                      
                                      Line 117: ;M558 K0 P8 C"^121.io2.in" H2 R0.2 F300:180 T18000 A1 S0.03                     ; Set Z probe number ,type, input pin, dive height,recovery time, feed rate, travel speed, max probes & tolerance when probing multiple times
                                      Line 118: ;G31 K0 P500 X0 Y0 Z-1.170                                                      ; Set Z probe trigger value, offset and trigger height (higher Z value = nozzle closer to bed)
                                      Line 119: M558 P8 C"^121.io2.in" H2 R0.2 F300:180 T18000 A1 S0.03                     ; Set Z probe number ,type, input pin, dive height,recovery time, feed rate, travel speed, max probes & tolerance when probing multiple times
                                      Line 120: G31 P500 X0 Y0 Z-1.170                                                      ; Set Z probe trigger value, offset and trigger height (higher Z value = nozzle closer to bed)
                                      

                                      Uhm, looks like it's something weird with the CAN communication running the mismatched firmwares. Look what it prints when i send M558 K0 P8 C"^121.io2.in" H2 R0.2 F300:180 T18000 A1 S0.03 in console:

                                      CAN response timeout: board 121, req type 6060, RID 54
                                      

                                      If I roll back the boards to rc2 I get rid of the probe issues. So i can try stepping back on the tool board fw from that point if you want me to? Or won't it have much value?

                                      dc42undefined 1 Reply Last reply Reply Quote 0
                                      • dc42undefined
                                        dc42 administrators @Exerqtor
                                        last edited by dc42

                                        @Exerqtor I'm more interested in stepping the main board firmware back. Can you temporarily manage without using the Z probe? Alternatively, if the problem was easy to reproduce using rc2 then you can keep the tool board at rc2 and step the main board version back.

                                        Duet WiFi hardware designer and firmware engineer
                                        Please do not ask me for Duet support via PM or email, use the forum
                                        http://www.escher3d.com, https://miscsolutions.wordpress.com

                                        Exerqtorundefined 1 Reply Last reply Reply Quote 0
                                        • Exerqtorundefined
                                          Exerqtor @dc42
                                          last edited by

                                          @dc42 Aha ok, you said to revert the tool board firmware in the last post so I thought that was the one you wanted me to try 😅

                                          But yeah the problem comes just as easy in rc2 so i'll try it later today 👌

                                          Exerqtorundefined 1 Reply Last reply Reply Quote 0
                                          • Exerqtorundefined
                                            Exerqtor @Exerqtor
                                            last edited by

                                            @dc42 Ok here we go:


                                            3.5.0-rc2 on both boards:

                                            • Extruding normally:
                                            M122
                                            === Diagnostics ===
                                            RepRapFirmware for Duet 3 Mini 5+ version 3.5.0-rc.2 (2023-12-14 10:30:57) running on Duet 3 Mini5plus WiFi (standalone mode)
                                            Board ID: XNHXF-HR6KL-K65J0-409N2-K9W1Z-RV2MZ
                                            Used output buffers: 16 of 40 (40 max)
                                            === RTOS ===
                                            Static ram: 102812
                                            Dynamic ram: 128196 of which 12 recycled
                                            Never used RAM 4348, free system stack 138 words
                                            Tasks: NETWORK(2,nWait,28.3%,197) HEAT(3,nWait,1.0%,328) Move(4,nWait,0.1%,227) CanReceiv(6,nWait,2.0%,774) CanSender(5,nWait,0.0%,336) CanClock(7,delaying,0.3%,341) TMC(4,nWait,27.6%,74) MAIN(1,running,209.6%,601) IDLE(0,ready,36.2%,29) AIN(4,delaying,33.2%,264), total 338.3%
                                            Owned mutexes:
                                            === Platform ===
                                            Last reset 26:07:09 ago, cause: software
                                            Last software reset at 2024-03-07 15:22, reason: User, Gcodes spinning, available RAM 11884, slot 2
                                            Software reset code 0x0003 HFSR 0x00000000 CFSR 0x00000000 ICSR 0x00000000 BFAR 0xe000ed38 SP 0x00000000 Task MAIN Freestk 0 n/a
                                            Error status: 0x04
                                            Aux0 errors 0,0,0
                                            MCU revision 3, ADC conversions started 94029190, completed 94029189, timed out 0, errs 0
                                            MCU temperature: min 33.3, current 44.3, max 44.3
                                            Supply voltage: min 2.7, current 24.1, max 24.6, under voltage events: 0, over voltage events: 0, power good: yes
                                            Heap OK, handles allocated/used 198/33, heap memory allocated/used/recyclable 4096/2212/1752, gc cycles 20459
                                            Events: 0 queued, 0 completed
                                            Driver 0: ok, SG min 0, read errors 0, write errors 0, ifcnt 46, reads 33632, writes 46, timeouts 0, DMA errors 0, CC errors 0
                                            Driver 1: ok, SG min 0, read errors 0, write errors 0, ifcnt 46, reads 33632, writes 46, timeouts 0, DMA errors 0, CC errors 0
                                            Driver 2: ok, SG min 0, read errors 0, write errors 0, ifcnt 25, reads 33653, writes 25, timeouts 0, DMA errors 0, CC errors 0
                                            Driver 3: ok, SG min 0, read errors 0, write errors 0, ifcnt 24, reads 33652, writes 24, timeouts 1, DMA errors 0, CC errors 0, failedOp 0x6a
                                            Driver 4: ok, SG min 0, read errors 0, write errors 0, ifcnt 24, reads 33654, writes 24, timeouts 0, DMA errors 0, CC errors 0
                                            Driver 5: not present
                                            Driver 6: not present
                                            Date/time: 2024-03-08 18:38:21
                                            Cache data hit count 4294967295
                                            Slowest loop: 223.42ms; fastest: 0.09ms
                                            === Storage ===
                                            Free file entries: 16
                                            SD card 0 detected, interface speed: 22.5MBytes/sec
                                            SD card longest read time 7.6ms, write time 5.3ms, max retries 0
                                            === Move ===
                                            DMs created 83, segments created 14, maxWait 92897698ms, bed compensation in use: mesh, height map offset 0.000, max steps late 1, ebfmin 0.00, ebfmax 0.00
                                            next step interrupt due in 46 ticks, enabled
                                            Moves shaped first try 47, on retry 0, too short 8, wrong shape 269, maybepossible 2
                                            === DDARing 0 ===
                                            Scheduled moves 430, completed 424, hiccups 0, stepErrors 0, LaErrors 0, Underruns [0, 0, 0], CDDA state 3
                                            === DDARing 1 ===
                                            Scheduled moves 0, completed 0, hiccups 0, stepErrors 0, LaErrors 0, Underruns [0, 0, 0], CDDA state -1
                                            === Heat ===
                                            Bed heaters 0 -1 -1 -1, chamber heaters -1 -1 -1 -1, ordering errs 0
                                            Heater 0 is on, I-accum = 0.4
                                            Heater 1 is on, I-accum = 0.0
                                            === GCodes ===
                                            Movement locks held by null, null
                                            HTTP is idle in state(s) 0
                                            Telnet is idle in state(s) 0
                                            File is idle in state(s) 3
                                            USB is idle in state(s) 0
                                            Aux is idle in state(s) 0
                                            Trigger is idle in state(s) 0
                                            Queue is idle in state(s) 0
                                            LCD is idle in state(s) 0
                                            SBC is idle in state(s) 0
                                            Daemon is doing "G4 P250" in state(s) 0 0, running macro
                                            Aux2 is idle in state(s) 0
                                            Autopause is idle in state(s) 0
                                            File2 is idle in state(s) 0
                                            Queue2 is idle in state(s) 0
                                            Q0 segments left 1, axes/extruders owned 0x0000807
                                            Code queue 0 is empty
                                            Q1 segments left 0, axes/extruders owned 0x0000000
                                            Code queue 1 is empty
                                            === Filament sensors ===
                                            check 0 clear 0
                                            Extruder 0 sensor: no filament
                                            === CAN ===
                                            Messages queued 846693, received 1927846, lost 0, errs 1301, boc 0
                                            Longest wait 2ms for reply type 6031, peak Tx sync delay 7194, free buffers 26 (min 25), ts 470146/470144/0
                                            Tx timeouts 0,0,1,0,0,0 last cancelled message type 30 dest 127
                                            === Network ===
                                            Slowest loop: 14.91ms; fastest: 0.00ms
                                            Responder states: MQTT(0) HTTP(0) HTTP(0) HTTP(0) HTTP(0) FTP(0) Telnet(0)
                                            HTTP sessions: 2 of 8
                                            === WiFi ===
                                            Interface state: active
                                            Module is connected to access point 
                                            Failed messages: pending 0, notrdy 0, noresp 0
                                            Firmware version 2.1beta7
                                            MAC address c4:5b:be:ce:91:93
                                            Module reset reason: Power up, Vcc 3.38, flash size 2097152, free heap 42704
                                            WiFi IP address 192.168.10.x
                                            Signal strength -52dBm, channel 6, mode 802.11n, reconnections 0
                                            Clock register 00002001
                                            Socket states: 0 0 0 0 0 0 0 0
                                            M122 B121
                                            Diagnostics for board 121:
                                            Duet TOOL1LC rev 1.1 or later firmware version 3.5.0-rc.2 (2023-12-14 08:58:51)
                                            Bootloader ID: SAMC21 bootloader version 2.8 (2023-07-25)
                                            All averaging filters OK
                                            Never used RAM 3372, free system stack 89 words
                                            Tasks: Move(3,nWait,0.1%,71) HEAT(2,nWait,14.5%,99) CanAsync(5,nWait,0.0%,55) CanRecv(3,nWait,0.4%,77) CanClock(5,nWait,0.7%,67) ACCEL(3,nWait,0.0%,53) TMC(2,nWait,117.5%,57) MAIN(1,running,18.7%,316) IDLE(0,ready,0.0%,27) AIN(2,delaying,186.0%,114), total 337.9%
                                            Last reset 26:07:13 ago, cause: VDD brownout
                                            Last software reset data not available
                                            Driver 0: pos 0, 568.8 steps/mm, ok, SG min 0, read errors 0, write errors 0, ifcnt 13, reads 27423, writes 13, timeouts 4, DMA errors 0, CC errors 0, failedOp 0x71, steps req 0 done 57284
                                            Moves scheduled 282, completed 276, in progress 1, hiccups 0, segs 9, step errors 0, maxLate 1 maxPrep 198, maxOverdue 0, maxInc 0, mcErrs 0, gcmErrs 0, ebfmin 0.00 max 1.00
                                            Peak sync jitter -4/9, peak Rx sync delay 219, resyncs 0/0, no timer interrupt scheduled
                                            VIN voltage: min 23.7, current 24.4, max 24.9
                                            MCU temperature: min 39.9C, current 58.8C, max 58.8C
                                            Last sensors broadcast 0x00000012 found 2 125 ticks ago, 0 ordering errs, loop time 0
                                            CAN messages queued 1927925, send timeouts 0, received 846735, lost 0, errs 0, boc 0, free buffers 18, min 18, error reg 0
                                            dup 0, oos 0/0/0/0, bm 0, wbm 0, rxMotionDelay 327, adv 35980/74650
                                            Accelerometer: LIS3DH, status: 00
                                            Inductive sensor: not found
                                            I2C bus errors 0, naks 6, contentions 0, other errors 0
                                            === Filament sensors ===
                                            Interrupt 5726621 to 0us, poll 4 to 1434us
                                            Driver 0: ok
                                            
                                            • Stopped extruding:
                                            M122
                                            === Diagnostics ===
                                            RepRapFirmware for Duet 3 Mini 5+ version 3.5.0-rc.2 (2023-12-14 10:30:57) running on Duet 3 Mini5plus WiFi (standalone mode)
                                            Board ID: XNHXF-HR6KL-K65J0-409N2-K9W1Z-RV2MZ
                                            Used output buffers: 1 of 40 (40 max)
                                            === RTOS ===
                                            Static ram: 102812
                                            Dynamic ram: 128196 of which 12 recycled
                                            Never used RAM 3748, free system stack 138 words
                                            Tasks: NETWORK(1,ready,17.6%,197) HEAT(3,nWait,0.0%,328) Move(4,nWait,2.2%,227) CanReceiv(6,nWait,0.1%,774) CanSender(5,nWait,0.0%,328) CanClock(7,delaying,0.0%,341) TMC(4,nWait,0.8%,74) MAIN(1,running,77.3%,601) IDLE(0,ready,1.1%,29) AIN(4,delaying,0.9%,264), total 100.0%
                                            Owned mutexes:
                                            === Platform ===
                                            Last reset 26:11:19 ago, cause: software
                                            Last software reset at 2024-03-07 15:22, reason: User, Gcodes spinning, available RAM 11884, slot 2
                                            Software reset code 0x0003 HFSR 0x00000000 CFSR 0x00000000 ICSR 0x00000000 BFAR 0xe000ed38 SP 0x00000000 Task MAIN Freestk 0 n/a
                                            Error status: 0x04
                                            Aux0 errors 0,0,0
                                            MCU revision 3, ADC conversions started 94279806, completed 94279806, timed out 0, errs 0
                                            MCU temperature: min 44.0, current 46.2, max 46.6
                                            Supply voltage: min 23.5, current 24.0, max 24.5, under voltage events: 0, over voltage events: 0, power good: yes
                                            Heap OK, handles allocated/used 198/33, heap memory allocated/used/recyclable 4096/928/468, gc cycles 20483
                                            Events: 0 queued, 0 completed
                                            Driver 0: ok, SG min 0, read errors 0, write errors 0, ifcnt 46, reads 13183, writes 0, timeouts 0, DMA errors 0, CC errors 0
                                            Driver 1: ok, SG min 0, read errors 0, write errors 0, ifcnt 46, reads 13183, writes 0, timeouts 0, DMA errors 0, CC errors 0
                                            Driver 2: standstill, SG min 0, read errors 0, write errors 0, ifcnt 25, reads 13183, writes 0, timeouts 0, DMA errors 0, CC errors 0
                                            Driver 3: ok, SG min 0, read errors 0, write errors 0, ifcnt 24, reads 13183, writes 0, timeouts 0, DMA errors 0, CC errors 0
                                            Driver 4: ok, SG min 0, read errors 0, write errors 0, ifcnt 24, reads 13183, writes 0, timeouts 0, DMA errors 0, CC errors 0
                                            Driver 5: not present
                                            Driver 6: not present
                                            Date/time: 2024-03-08 18:42:32
                                            Cache data hit count 4294967295
                                            Slowest loop: 40.10ms; fastest: 0.10ms
                                            === Storage ===
                                            Free file entries: 16
                                            SD card 0 detected, interface speed: 22.5MBytes/sec
                                            SD card longest read time 8.7ms, write time 4.0ms, max retries 0
                                            === Move ===
                                            DMs created 83, segments created 39, maxWait 2716ms, bed compensation in use: mesh, height map offset 0.000, max steps late 1, ebfmin 0.00, ebfmax 0.00
                                            next step interrupt due in 11 ticks, enabled
                                            Moves shaped first try 203, on retry 47, too short 141, wrong shape 2127, maybepossible 58
                                            === DDARing 0 ===
                                            Scheduled moves 3615, completed 3575, hiccups 0, stepErrors 0, LaErrors 1, Underruns [0, 0, 0], CDDA state 3
                                            === DDARing 1 ===
                                            Scheduled moves 0, completed 0, hiccups 0, stepErrors 0, LaErrors 0, Underruns [0, 0, 0], CDDA state -1
                                            === Heat ===
                                            Bed heaters 0 -1 -1 -1, chamber heaters -1 -1 -1 -1, ordering errs 0
                                            Heater 0 is on, I-accum = 0.4
                                            Heater 1 is on, I-accum = 0.0
                                            === GCodes ===
                                            Movement locks held by null, null
                                            HTTP is idle in state(s) 0
                                            Telnet is idle in state(s) 0
                                            File is doing "G1 X136.542 Y137.168 E.49137" in state(s) 0
                                            USB is idle in state(s) 0
                                            Aux is idle in state(s) 0
                                            Trigger is idle in state(s) 0
                                            Queue is idle in state(s) 0
                                            LCD is idle in state(s) 0
                                            SBC is idle in state(s) 0
                                            Daemon is doing "G4 P250" in state(s) 0 0, running macro
                                            Aux2 is idle in state(s) 0
                                            Autopause is idle in state(s) 0
                                            File2 is idle in state(s) 0, sync state 1
                                            Queue2 is idle in state(s) 0
                                            Q0 segments left 1, axes/extruders owned 0x0000807
                                            Code queue 0 is empty
                                            Q1 segments left 0, axes/extruders owned 0x0000000
                                            Code queue 1 is empty
                                            === Filament sensors ===
                                            check 0 clear 0
                                            Extruder 0 sensor: no filament
                                            === CAN ===
                                            Messages queued 5135, received 5168, lost 0, errs 0, boc 0
                                            Longest wait 5ms for reply type 6024, peak Tx sync delay 12, free buffers 26 (min 24), ts 1253/1253/0
                                            Tx timeouts 0,0,0,0,0,0
                                            === Network ===
                                            Slowest loop: 20.09ms; fastest: 0.06ms
                                            Responder states: MQTT(0) HTTP(0) HTTP(0) HTTP(0) HTTP(0) FTP(0) Telnet(0)
                                            HTTP sessions: 1 of 8
                                            === WiFi ===
                                            Interface state: active
                                            Module is connected to access point 
                                            Failed messages: pending 0, notrdy 0, noresp 0
                                            Firmware version 2.1beta7
                                            MAC address c4:5b:be:ce:91:93
                                            Module reset reason: Power up, Vcc 3.38, flash size 2097152, free heap 42876
                                            WiFi IP address 192.168.10.x
                                            Signal strength -53dBm, channel 6, mode 802.11n, reconnections 0
                                            Clock register 00002001
                                            Socket states: 0 0 0 0 0 0 0 0
                                            M122 B121
                                            Diagnostics for board 121:
                                            Duet TOOL1LC rev 1.1 or later firmware version 3.5.0-rc.2 (2023-12-14 08:58:51)
                                            Bootloader ID: SAMC21 bootloader version 2.8 (2023-07-25)
                                            All averaging filters OK
                                            Never used RAM 2724, free system stack 89 words
                                            Tasks: Move(3,nWait,0.3%,71) HEAT(2,nWait,0.4%,91) CanAsync(5,nWait,0.0%,55) CanRecv(3,nWait,0.1%,77) CanClock(5,nWait,0.0%,67) ACCEL(3,nWait,0.0%,53) TMC(2,delaying,3.1%,57) MAIN(1,running,91.2%,316) IDLE(0,ready,0.0%,27) AIN(2,delaying,4.9%,114), total 100.0%
                                            Last reset 26:11:31 ago, cause: VDD brownout
                                            Last software reset data not available
                                            Driver 0: pos 0, 568.8 steps/mm, standstill, SG min 0, read errors 0, write errors 0, ifcnt 13, reads 63121, writes 0, timeouts 0, DMA errors 0, CC errors 0, steps req 0 done 323801
                                            Moves scheduled 2791, completed 2791, in progress 0, hiccups 5, segs 36, step errors 0, maxLate 1 maxPrep 857, maxOverdue 3213, maxInc 3211, mcErrs 0, gcmErrs 0, ebfmin -0.98 max inf
                                            Peak sync jitter -3/10, peak Rx sync delay 222, resyncs 0/0, no timer interrupt scheduled
                                            VIN voltage: min 24.0, current 24.4, max 24.9
                                            MCU temperature: min 39.9C, current 60.7C, max 60.8C
                                            Last sensors broadcast 0x00000012 found 2 114 ticks ago, 0 ordering errs, loop time 0
                                            CAN messages queued 5321, send timeouts 0, received 5496, lost 0, errs 0, boc 0, free buffers 18, min 18, error reg 0
                                            dup 0, oos 0/0/0/0, bm 0, wbm 0, rxMotionDelay 356, adv 35793/109723
                                            Accelerometer: LIS3DH, status: 00
                                            Inductive sensor: not found
                                            I2C bus errors 0, naks 0, contentions 0, other errors 0
                                            === Filament sensors ===
                                            Interrupt 5726621 to 0us, poll 9 to 1884us
                                            Driver 0: ok
                                            
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