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Delta Calibration while Hotend Fan on

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Smart effector for delta printers
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  • undefined
    dc42 administrators @ignacmc
    last edited by 1 Apr 2024, 09:29

    @ignacmc the Smart Effector measures signals of a few tens of microvolts when the nozzle touch the bed and applies strain to the effector. This makes it sensitive to signals induced by varying magnetic fields. We've done our best to minimise the area enclosed by the strain gauge traces so that magnetic fields have minimal effect, but there's only so much we can do. What's happening is that the fan you are using is producing a greater varying magnetic field outside the fan than typical hot end fans do.

    The Q parameter is only relevant when the fan is running at less than full speed. The M106 command you posted above instructs the fan to run at full speed whenever the hot end temperature is 45C or greater. Running the fan at less than full speed would produce a greater magnetic field.

    The only type of shielding that would be effective is magnetic shielding using mumetal or similar. That's expensive and heavy. So the best approach is to use a better fan. BTW a fan that produced a lot of magnetic field on the outside is likely to be less efficient than one that keeps the magnetic field contained within the fan.

    I guess you could try disabling the fan during probing, by using a M106 command in deployprobe.g to turn the fan off, and restoring the thermostatic function in retractprobe.g.

    Duet WiFi hardware designer and firmware engineer
    Please do not ask me for Duet support via PM or email, use the forum
    http://www.escher3d.com, https://miscsolutions.wordpress.com

    undefined 1 Reply Last reply 1 Apr 2024, 09:35 Reply Quote 0
    • undefined
      ignacmc @dc42
      last edited by ignacmc 4 Jan 2024, 09:37 1 Apr 2024, 09:35

      @dc42 I have just ordered different 2510 fans to see if I am lucky and they make a difference. Aternatives to GDSTIME for that size are not easy to find....

      I have also thought of wrapping the fan case with a very thin nickel strip (the ones used for spot welding 18650 batteries...will try tonight and report

      Configuration-wise....Is there something I could do by lowering the speed or changing PWM frequency? You tell me I will generate more magnetic field by running slower? Is this correct?

      Predator with Duet3 Mini 5+, Smarteffector v4 and LGX Lite Extruder

      undefined 1 Reply Last reply 1 Apr 2024, 09:41 Reply Quote 0
      • undefined
        dc42 administrators @ignacmc
        last edited by 1 Apr 2024, 09:41

        @ignacmc applying PWM to run the fan slower will probably make matters worse, because then the PWM will itself generate varying magnetic fields.

        Is the hot end fan especially close to the Smart Effector PCB in your setup?

        I use a E3D Revo hot end and fan with my Smart Effector, and before that I used a E3D V6 hot end and fan. Neither gave me any problems when probing hot with the fan running.

        Duet WiFi hardware designer and firmware engineer
        Please do not ask me for Duet support via PM or email, use the forum
        http://www.escher3d.com, https://miscsolutions.wordpress.com

        undefined 2 Replies Last reply 1 Apr 2024, 09:50 Reply Quote 0
        • undefined
          ignacmc @dc42
          last edited by ignacmc 4 Jan 2024, 10:25 1 Apr 2024, 09:50

          @dc42 Yes. I was happily living with a SmartEffector v2 + E3Dv6 and zero fan problemas when I decide to change the whole toolhead to something more actual: SmartEffector v4 + Bambulab clone:

          Captura de pantalla 2024-04-01 a las 11.47.59.png

          Here the problems started.....

          Curiously I was concerned about the heater cables being very close to the PCB, but it didn't seem to affect it at all

          Predator with Duet3 Mini 5+, Smarteffector v4 and LGX Lite Extruder

          1 Reply Last reply Reply Quote 0
          • undefined
            apak @ignacmc
            last edited by apak 4 Jan 2024, 14:42 1 Apr 2024, 14:34

            @ignacmc make sure your arms are set in couples and positive oposite to negative on the 6 magballs og the effector, also use nylon spacer and make sure the screws don´t touch the pcb...

            on my pictures you can tell by the lenght stickers on the arms and no label on the others.

            By doint this wou balance the magnetic fields, other than if you put all 6 positives on one side and all 6 negatives on the other side.

            Don´t mind the "stickers" on the magball to arm joint section, it´s a 0.8mm ptfe film to lubriocate the joints

            photo_2024-04-01_16-38-03.jpg photo_2024-04-01_16-38-01.jpg photo_2024-04-01_16-37-57.jpg

            undefined 1 Reply Last reply 1 Apr 2024, 14:54 Reply Quote 0
            • undefined
              ignacmc @apak
              last edited by 1 Apr 2024, 14:54

              @apak I am not using magnetic arms. Made a design in Fusion 360 based on one very similar that found on Thingiverse and then had it printed in ALUMINUM in China. Made the M3 threads manually.

              But thank you very much for this info that I will keep should i ever go the "magnetic way"

              Predator with Duet3 Mini 5+, Smarteffector v4 and LGX Lite Extruder

              undefined 1 Reply Last reply 1 Apr 2024, 14:58 Reply Quote 0
              • undefined
                apak @ignacmc
                last edited by 1 Apr 2024, 14:58

                @ignacmc this is the way!!!!!

                cf4e42cf-f12a-421f-8098-a00d44f7195f-image.png

                undefined 1 Reply Last reply 1 Apr 2024, 15:14 Reply Quote 0
                • undefined
                  ignacmc @apak
                  last edited by 1 Apr 2024, 15:14

                  @apak What is this? hahaha.... Any real printer or mod?

                  Predator with Duet3 Mini 5+, Smarteffector v4 and LGX Lite Extruder

                  1 Reply Last reply Reply Quote 0
                  • undefined
                    ignacmc @dc42
                    last edited by 15 Apr 2024, 10:06

                    @dc42 Changing to another 2510 fan (Sunon brand) solved all problems. Who could have imagined? I shielded all cables in vain

                    Predator with Duet3 Mini 5+, Smarteffector v4 and LGX Lite Extruder

                    undefined 1 Reply Last reply 15 Apr 2024, 16:11 Reply Quote 0
                    • undefined
                      dc42 administrators @ignacmc
                      last edited by 15 Apr 2024, 16:11

                      @ignacmc I'm glad you got it working. The other fan just have generated a particularly large magnetic field external to it.

                      Duet WiFi hardware designer and firmware engineer
                      Please do not ask me for Duet support via PM or email, use the forum
                      http://www.escher3d.com, https://miscsolutions.wordpress.com

                      1 Reply Last reply Reply Quote 0
                      • undefined dc42 marked this topic as a question 15 Apr 2024, 16:11
                      • undefined dc42 has marked this topic as solved 15 Apr 2024, 16:11
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